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Sand Casting is a traditional metal casting process that involves creating a mold from compacted sand, then pouring molten metal into the cavity to form a desired shape.
Once the metal solidifies, the sand mold is broken apart to remove the final casting.
DEZE Technology provides a variety of casting services, and users can choose the appropriate casting process according to their needs.
If you don’t know which casting method is more suitable for your product, please contact us and our professional engineers will help you.
A pattern is a replica of the final part, slightly oversized to account for metal shrinkage during cooling.
It is usually made from wood, plastik, və ya metal.
The pattern is placed inside a molding box (qabıq), və sand mixed with a binder (like clay or resin) is packed around it.
The mold is made in two halves:
Cores are sand shapes inserted into the mold to form internal cavities in the casting.
Molten metal is prepared in a furnace and poured into the mold through a çubuq və runner system.
After pouring, the metal is allowed to cool and solidify inside the mold.
Once the metal has cooled, the sand mold is broken apart to retrieve the solid casting.
Excess material such as sprues, risers, and flash are removed by cutting or grinding.
Sand casting supports a wide range of ferrous and non-ferrous metals. The choice depends on the desired mechanical properties, korroziyaya davamlılıq, çəki, və xərc.
These metals contain iron and are commonly used for high-strength and structural applications.
| Material | Qrunt | Əsas Xüsusiyyətlər | Tipik Tətbiqlər |
|---|---|---|---|
| Boz çuqun | ASTM A48, EN-GJL-200/300 | Excellent castability, vibrasiya sönməsi, kompressiv güc | Mühərrik blokları, maşın əsasları, korpuslar |
| Çevik Dəmir | ASTM A536 (60-40-18), EN-GJS-400 | Sərtlik, çeviklik, Yorğunluq müqaviməti | Kahmiş mili, dişlilər, boru fitinqləri, ağır texnika |
| Karbon Polad | AISI 1020, AISI 1045, AISI 1060 | Yüksək güc, sərfəli, weldable | Struktur hissələri, valları, industrial tools |
| Alaşımlı Polad | AISI 4140, 4340, ASTM A387, EN 34CrNiMo6 | İstilik müqaviməti, Sərtlik, improved wear resistance | Dişlilər, ölür, pressure parts, aerokosmik |
| Paslanmayan Polad | AISI 304, 316, 410, 420, Cf8, Cf8m | Əla korroziya müqaviməti, hygienic, yüksək güc | Food-grade equipment, klapanlar, nasos hissələri, marine use |
These are metals without significant iron content, typically used for corrosion resistance and weight savings.
| Material | Qrunt | Əsas Xüsusiyyətlər | Tipik Tətbiqlər |
|---|---|---|---|
| Alüminium ərintiləri | A356, A319, 6061, LM6 | Yüngül, korroziyaya davamlı, good conductivity, təkrar edilə bilən | Avtomobil, aerokosmik hissələri, electrical enclosures |
| Bürünc (Cu-Sn) | C83600, C93200, Sair 660 | Excellent wear/corrosion resistance | Bushings, dişlilər, dəniz komponentləri |
| Pirinç (Cu-Zn) | C36000, C37700, CW614N | Yaxşı emal qabiliyyəti, attractive finish, korroziyaya davamlı | Plumbing fixtures, decorative hardware |
| Mis | C11000, C12200 | Outstanding electrical and thermal conductivity | Electrical connectors, terminallar, bus bars |
| Zinc Alloys | Zamak 3, Zamak 5, ZA-8 | Aşağı ərimə nöqtəsi, excellent detail and surface finish | Complex small parts, die-cast components |
| Maqnezium ərintiləri | AZ91D, AM60 | Extremely lightweight, yüksək gücün çəkiyə nisbəti | Aerokosmik, electronics housings, automotive panels |
Sand casting’s versatility and low tooling cost make it ideal for a broad spectrum of applications—from heavy industrial components to artistic pieces:
Mühərrik blokları, silindr başları, brake drums, ötürücü korpuslar, suspension knuckles, and railway wheels.
Nasos korpusları, klapan gövdələri, gearbox casings, compressor shells, and large machine bases.
Pump and compressor internals, refinery equipment housings, piping tees, dirsəkvarı, və flanşlar.
Propeller hubs, rudder stocks, sea-water valve bodies, deck fittings (cleats, chocks), and anchor components.
Excavator buckets, bulldozer blades, crane sheaves, and structural castings for mining gear.
Turbine casings, steam-generator housings, pump volutes, and hydropower turbine parts.
Tractor housings, plowshares, combine-harvester components, and irrigation pump assemblies.
Statues, relief panels, fountains, ornamental railings, and façade elements.
Avtomobil tökmə hissələri
Təyyarələrin tökmə hissələri
Neft və qaz avadanlıqlarının aksesuarları
Hərbi texnikanın tökmə hissələri
304 Stainless Steel Auto Parts
316 Stainless Steel Flanges
Auto parts
Hardware parts
Auto parts
CF8M Stainless Steel Pump parts
2205 Duplex Stainless Steel Machinery parts
Machinery parts
Sand casting is a metal-forming process where a pattern creates a cavity in a sand-binder mixture, into which molten metal is poured.
Bərkikadan sonra, the sand mold is broken away to reveal the finished part.
Nearly any metal can be sand-cast, including ferrous alloys (gray and ductile iron, carbon and alloy steels) and non-ferrous alloys (alüminium, bürünc, mis, mis, sink, və maqnezium).
Typical dimensional tolerances are around ± 0.5 mm per 100 mm of dimension, with surface finishes of Ra 6–12 µm.
Select sand casting for low-to-medium volumes, large or complex parts, rapid prototyping, or when low tooling cost is a priority—even if final parts require some machining.
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