Tradución
Editar tradución
por 
Sand Casting is a traditional metal casting process that involves creating a mold from compacted sand, then pouring molten metal into the cavity to form a desired shape.
Once the metal solidifies, the sand mold is broken apart to remove the final casting.
DEZE Technology provides a variety of casting services, and users can choose the appropriate casting process according to their needs.
If you don’t know which casting method is more suitable for your product, please contact us and our professional engineers will help you.
A pattern is a replica of the final part, slightly oversized to account for metal shrinkage during cooling.
It is usually made from wood, plástico, ou metal.
The pattern is placed inside a molding box (matraz), e sand mixed with a binder (like clay or resin) is packed around it.
The mold is made in two halves:
Cores are sand shapes inserted into the mold to form internal cavities in the casting.
Molten metal is prepared in a furnace and poured into the mold through a sprue e runner system.
After pouring, the metal is allowed to cool and solidify inside the mold.
Once the metal has cooled, the sand mold is broken apart to retrieve the solid casting.
Excess material such as sprues, risers, and flash are removed by cutting or grinding.
Sand casting supports a wide range of ferrous and non-ferrous metals. The choice depends on the desired mechanical properties, resistencia á corrosión, peso, e custo.
These metals contain iron and are commonly used for high-strength and structural applications.
| Material | Graos | Propiedades clave | Aplicacións típicas |
|---|---|---|---|
| Gray Cast Iron | ASTM A48, EN-GJL-200/300 | Excelente fundición, amortecemento de vibracións, Forza de compresión | Bloques de motor, bases da máquina, vivendas |
| Ferro dúctil | ASTM A536 (60-40-18), EN-GJS-400 | Dureza, ductilidade, resistencia á fatiga | Crankshafts, engrenaxes, accesorios para tubos, maquinaria pesada |
| Aceiro carbono | AISI 1020, AISI 1045, AISI 1060 | Alta resistencia, rendible, weldable | Partes estruturais, eixes, industrial tools |
| Aceiro de aliaxe | AISI 4140, 4340, ASTM A387, EN 34CrNiMo6 | Resistencia á calor, Hardenabilidade, improved wear resistance | Engrenaxes, morre, pressure parts, aeroespacial |
| Aceiro inoxidable | AISI 304, 316, 410, 420, CF8, CF8M | Excelente resistencia á corrosión, hygienic, alta resistencia | Food-grade equipment, válvulas, Pezas de bomba, marine use |
These are metals without significant iron content, typically used for corrosion resistance and weight savings.
| Material | Graos | Propiedades clave | Aplicacións típicas |
|---|---|---|---|
| Aliaxes de aluminio | A356, A319, 6061, LM6 | Lixeiro, resistente á corrosión, good conductivity, recyclable | Automoción, pezas aeroespaciais, electrical enclosures |
| Bronce (Cu-Sn) | C83600, C93200, Sae 660 | Excellent wear/corrosion resistance | Bushings, engrenaxes, compoñentes mariños |
| Latón (Cu-Zn) | C36000, C37700, CW614N | Boa maquinabilidade, attractive finish, resistente á corrosión | Plumbing fixtures, decorative hardware |
| Cobre | C11000, C12200 | Outstanding electrical and thermal conductivity | Electrical connectors, terminais, bus bars |
| Zinc Alloys | Zamak 3, Zamak 5, ZA-8 | Baixo punto de fusión, excellent detail and surface finish | Complex small parts, die-cast components |
| Aliaxes de magnesio | AZ91D, AM60 | Extremely lightweight, alta relación resistencia-peso | Aeroespacial, electronics housings, automotive panels |
Sand casting’s versatility and low tooling cost make it ideal for a broad spectrum of applications—from heavy industrial components to artistic pieces:
Bloques de motor, culatas de cilindros, brake drums, carcasas de transmisión, suspension knuckles, and railway wheels.
Carcasas de bombas, corpos de válvulas, gearbox casings, compressor shells, and large machine bases.
Pump and compressor internals, refinery equipment housings, piping tees, cóbados, e bridas.
Propeller hubs, rudder stocks, sea-water valve bodies, deck fittings (cleats, chocks), and anchor components.
Excavator buckets, bulldozer blades, crane sheaves, and structural castings for mining gear.
Turbine casings, steam-generator housings, pump volutes, and hydropower turbine parts.
Tractor housings, plowshares, combine-harvester components, and irrigation pump assemblies.
Statues, relief panels, fountains, ornamental railings, and façade elements.
Pezas de fundición de automóbiles
Pezas de fundición de aeronaves
Accesorios para equipos de petróleo e gas
Pezas de fundición de equipamento militar
304 Stainless Steel Auto Parts
316 Stainless Steel Flanges
Auto parts
Hardware parts
Auto parts
CF8M Stainless Steel Pump parts
2205 Duplex Stainless Steel Machinery parts
Machinery parts
Sand casting is a metal-forming process where a pattern creates a cavity in a sand-binder mixture, into which molten metal is poured.
Despois da solidificación, the sand mold is broken away to reveal the finished part.
Nearly any metal can be sand-cast, including ferrous alloys (gray and ductile iron, carbon and alloy steels) and non-ferrous alloys (aluminio, bronce, latón, cobre, cinc, e magnesio).
Typical dimensional tolerances are around ± 0.5 mm por 100 mm of dimension, with surface finishes of Ra 6–12 µm.
Select sand casting for low-to-medium volumes, large or complex parts, rapid prototyping, or when low tooling cost is a priority—even if final parts require some machining.
Dereitos de autor © 2024 ESTA Technology Co., Ltd Todos os dereitos reservados.
Deixe unha resposta