Sand Casting is a traditional metal casting process that involves creating a mold from compacted sand, then pouring molten metal into the cavity to form a desired shape.
Once the metal solidifies, the sand mold is broken apart to remove the final casting.
DEZE Technology provides a variety of casting services, and users can choose the appropriate casting process according to their needs.
If you don’t know which casting method is more suitable for your product, please contact us and our professional engineers will help you.
A pattern is a replica of the final part, slightly oversized to account for metal shrinkage during cooling.
It is usually made from wood, plastik, atau logam.
The pattern is placed inside a molding box (labu), Dan sand mixed with a binder (like clay or resin) is packed around it.
The mold is made in two halves:
Cores are sand shapes inserted into the mold to form internal cavities in the casting.
Molten metal is prepared in a furnace and poured into the mold through a seriawan Dan runner system.
After pouring, the metal is allowed to cool and solidify inside the mold.
Once the metal has cooled, the sand mold is broken apart to retrieve the solid casting.
Excess material such as sprues, risers, and flash are removed by cutting or grinding.
Sand casting supports a wide range of ferrous and non-ferrous metals. The choice depends on the desired mechanical properties, ketahanan terhadap korosi, berat, dan biaya.
These metals contain iron and are commonly used for high-strength and structural applications.
| Bahan | Nilai | Properti Utama | Aplikasi Khas |
|---|---|---|---|
| Besi cor abu -abu | ASTM A48, EN-GJL-200/300 | Kemampuan pengecoran yang luar biasa, redaman getaran, Kekuatan tekan | Blok mesin, basis mesin, perumahan |
| Besi Ulet | ASTM A536 (60-40-18), EN-GJS-400 | Kekerasan, keuletan, resistensi kelelahan | Poros engkol, roda gigi, alat kelengkapan pipa, mesin-mesin berat |
| Baja Karbon | AISI 1020, AISI 1045, AISI 1060 | Kekuatan tinggi, hemat biaya, weldable | Structural parts, poros, industrial tools |
| Baja Paduan | AISI 4140, 4340, ASTM A387, EN 34CrNiMo6 | Tahan panas, Hardenability, improved wear resistance | Roda gigi, meninggal, pressure parts, luar angkasa |
| Baja Tahan Karat | AISI 304, 316, 410, 420, CF8, CF8M | Ketahanan korosi yang sangat baik, hygienic, kekuatan tinggi | Food-grade equipment, katup, Bagian pompa, marine use |
These are metals without significant iron content, typically used for corrosion resistance and weight savings.
| Bahan | Nilai | Properti Utama | Aplikasi Khas |
|---|---|---|---|
| Paduan Aluminium | A356, A319, 6061, LM6 | Ringan, tahan korosi, good conductivity, dapat didaur ulang | Otomotif, bagian luar angkasa, electrical enclosures |
| Perunggu (Cu-Sn) | C83600, C93200, Sae 660 | Excellent wear/corrosion resistance | Bushings, roda gigi, komponen kelautan |
| Kuningan (Cu-Zn) | C36000, C37700, CW614N | Kemampuan mesin yang baik, attractive finish, tahan korosi | Plumbing fixtures, decorative hardware |
| Tembaga | C11000, C12200 | Outstanding electrical and thermal conductivity | Electrical connectors, terminals, bus bars |
| Zinc Alloys | Zamak 3, Zamak 5, ZA-8 | Titik leleh rendah, excellent detail and surface finish | Complex small parts, die-cast components |
| Paduan Magnesium | AZ91D, AM60 | Extremely lightweight, rasio kekuatan-terhadap-berat yang tinggi | Luar angkasa, electronics housings, automotive panels |
Sand casting’s versatility and low tooling cost make it ideal for a broad spectrum of applications—from heavy industrial components to artistic pieces:
Blok mesin, kepala silinder, brake drums, rumah transmisi, suspension knuckles, and railway wheels.
Rumah pompa, badan katup, gearbox casings, compressor shells, and large machine bases.
Pump and compressor internals, refinery equipment housings, piping tees, siku, dan flensa.
Propeller hubs, rudder stocks, sea-water valve bodies, deck fittings (cleats, chocks), and anchor components.
Excavator buckets, bulldozer blades, crane sheaves, and structural castings for mining gear.
Turbine casings, steam-generator housings, pump volutes, and hydropower turbine parts.
Tractor housings, plowshares, combine-harvester components, and irrigation pump assemblies.
Statues, relief panels, fountains, ornamental railings, and façade elements.
Bagian pengecoran mobil
Bagian pengecoran pesawat
Aksesoris peralatan minyak dan gas
Bagian pengecoran peralatan militer
304 Stainless Steel Auto Parts
316 Stainless Steel Flanges
Auto parts
Hardware parts
Auto parts
CF8M Stainless Steel Pump parts
2205 Duplex Stainless Steel Machinery parts
Machinery parts
Sand casting is a metal-forming process where a pattern creates a cavity in a sand-binder mixture, into which molten metal is poured.
Setelah pemadatan, the sand mold is broken away to reveal the finished part.
Nearly any metal can be sand-cast, including ferrous alloys (gray and ductile iron, carbon and alloy steels) and non-ferrous alloys (aluminium, perunggu, kuningan, tembaga, seng, and magnesium).
Typical dimensional tolerances are around ± 0.5 mm per 100 mm of dimension, with surface finishes of Ra 6–12 µm.
Select sand casting for low-to-medium volumes, large or complex parts, rapid prototyping, or when low tooling cost is a priority—even if final parts require some machining.
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