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Sand Casting Service

ບ້ານ » ການໂຍນຊາຍ

Sand Casting Service

Sand Casting is a traditional metal casting process that involves creating a mold from compacted sand, then pouring molten metal into the cavity to form a desired shape.

Once the metal solidifies, the sand mold is broken apart to remove the final casting.

DEZE Technology provides a variety of casting services, and users can choose the appropriate casting process according to their needs.

If you don’t know which casting method is more suitable for your product, please contact us and our professional engineers will help you.

What is Sand Casting

DEZE-Sand-Casting-Service

Detailed Steps of Sand Casting

ການສ້າງຮູບແບບ

1. ການສ້າງຮູບແບບ

pattern is a replica of the final part, slightly oversized to account for metal shrinkage during cooling.

It is usually made from wood, ພາດສະຕິກ, ຫຼືໂລຫະ.

  • ຈຸດປະສົງ: To create the mold cavity in the sand.
  • ປະເພດ: Split pattern (for complex parts), match-plate pattern, or cope-and-drag patterns.
  • Shrinkage allowance: Typically 1–3% depending on the metal.
ການເຮັດແມ່ພິມ

2. ການເຮັດແມ່ພິມ

The pattern is placed inside a molding box (ດອກໄຟ), ແລະ sand mixed with a binder (like clay or resin) is packed around it.

The mold is made in two halves:

  • Cope (top half) ແລະ Drag (bottom half).
  • The pattern is removed, leaving a cavity in the shape of the part.
  • If required, cores are inserted into the mold to form internal features or hollow sections.
Core-Making

3. ການສ້າງຫຼັກ (If Applicable)

Cores are sand shapes inserted into the mold to form internal cavities in the casting.

  • Made from core sand, which is more durable and heat-resistant.
  • They must be accurately placed and often supported with chaplets (metal spacers).
  • Cores are removed after casting, usually broken out and discarded.
Metal Melting and Pouring

4. Metal Melting and Pouring

Molten metal is prepared in a furnace and poured into the mold through a ສະເປ ແລະ runner system.

  • The system includes ປະຕູ (to direct flow), risers (to compensate for shrinkage), ແລະ vents (to let gases escape).
  • Metals used: ທາດເຫຼັກສຽງໂຫວດທັງຫມົດ, ອະລູມິນຽມ, ເຫຼັກ, ທອງແດງ, ແລະອື່ນໆ.
  • Care is taken to avoid turbulence, gas entrapment, and inclusions during pouring.
ຄວາມເຢັນແລະການແຂງຕົວ

5. ຄວາມເຢັນແລະການແຂງຕົວ

After pouring, the metal is allowed to cool and solidify inside the mold.

  • Cooling rates affect grain structure and mechanical properties.
  • Proper riser design ensures that metal shrinkage is compensated to avoid internal voids.
  • The solidification time depends on part thickness and metal type.
Shakeout and Mold Removal

6. Shakeout and Mold Removal

Once the metal has cooled, the sand mold is broken apart to retrieve the solid casting.

  • This step is called ສ່ໍາ.
  • The sand can often be recycled after cooling and screening.
  • The casting is rough at this point and may have residual sand or oxide layers.
ການທໍາຄວາມສະອາດແລະການສໍາເລັດຮູບ

7. ການທໍາຄວາມສະອາດແລະການສໍາເລັດຮູບ

Excess material such as sprues, risers, and flash are removed by cutting or grinding.

  • The surface may be ທໍາຄວາມສະອາດ by shot blasting, tumbling, or pickling.
  • ເຄື່ອງຈັກ is performed as needed to achieve final tolerances.
  • Surface treatments or coatings (ຕົວຢ່າງ:, ການແຕ້ມຮູບ, ຂັດ) ສາມາດໃຊ້ໄດ້.

What materials are used in sand casting?

Sand casting supports a wide range of ferrous and non-ferrous metals. The choice depends on the desired mechanical properties, ການຕໍ່ຕ້ານ corrosion, ນ້ຳໜັກ, ແລະຄ່າໃຊ້ຈ່າຍ.

Ferrous Metals

These metals contain iron and are commonly used for high-strength and structural applications.

ວັດສະດຸ ຍະດັບ ຄຸນສົມບັດຫຼັກ ຄໍາຮ້ອງສະຫມັກທົ່ວໄປ
ທາດເຫຼັກ ASTM A48, EN-GJL-200/300 castability ທີ່ດີເລີດ, ການສັ່ນສະເທືອນການສັ່ນສະເທືອນ, ຄວາມເຂັ້ມແຂງທີ່ບີບອັດ ຕັນເຄື່ອງຈັກ, ພື້ນຖານເຄື່ອງຈັກ, ທີ່ນາຢຸນ
ທາດເຫຼັກ Ductile ASTM A536 (60-40-18), EN-GJS-400 ຄວາມທົນທານ, ductility, ຄວາມອົດທົນຕໍ່ຕ້ານ Crankshafts, ເກຍ, ອຸປະກອນທໍ່, ກົນຈັກໜັກ
ເຫຼັກກາກບອນ AISI 1020, AISI 1045, AISI 1060 ຄວາມເຂັ້ມແຂງສູງ, ຄຸ້ມຄ່າ, weldable Structural parts, ເພົາ, industrial tools
ເຫຼັກໂລຫະປະສົມ AISI 4140, 4340, ASTM A387, EN 34CrNiMo6 ຄວາມຕ້ານທານຄວາມຮ້ອນ, ຄວາມແຂງ້ງ, improved wear resistance ເຄື່ອງມື, ຕາຍ, pressure parts, ຍານອາວະກາດ
ສະແຕນເລດ AISI 304, 316, 410, 420, cf8, cf8m ການຕໍ່ຕ້ານ corrosion ທີ່ດີເລີດ, hygienic, ຄວາມ​ເຂັ້ມ​ແຂງ​ສູງ​ Food-grade equipment, ປ່ຽງ, ພາກສ່ວນ, marine use

Non-Ferrous Metals

These are metals without significant iron content, typically used for corrosion resistance and weight savings.

ວັດສະດຸ ຍະດັບ ຄຸນສົມບັດຫຼັກ ຄໍາຮ້ອງສະຫມັກທົ່ວໄປ
ໂລຫະປະສົມອາລູມິນຽມ A356, A319, 6061, LM6 ນ້ຳໜັກເບົາ, ທົນທານຕໍ່ການກັດກ່ອນ, good conductivity, ໃຊ້ຄືນໄດ້ ຍານຍົນ, ພາກສ່ວນອະວະກາດ, electrical enclosures
ທອງແດງ (Cu-Sn) c83600, C93200, ໂຂງ 660 Excellent wear/corrosion resistance Bushings, ເກຍ, ອົງປະກອບທາງທະເລ
ທອງເຫຼືອງ (Cu-Zn) C36000, C37700, CW614N ເຄື່ອງຈັກທີ່ດີ, attractive finish, ທົນທານຕໍ່ການກັດກ່ອນ Plumbing fixtures, decorative hardware
ທອງແດງ C11000, C12200 Outstanding electrical and thermal conductivity Electrical connectors, terminals, bus bars
Zinc Alloys Zamak 3, Zamak 5, ZA-8 ຈຸດລະລາຍຕໍ່າ, excellent detail and surface finish Complex small parts, die-cast components
ໂລຫະປະສົມ Magnesium AZ91D, AM60 Extremely lightweight, ອັດຕາສ່ວນຄວາມແຮງຕໍ່ນ້ຳໜັກສູງ ຍານອາວະກາດ, electronics housings, automotive panels

Advantages of DEZE Sand Casting

Advantages of DEZE Sand Casting
  • 1. Cost-Effective for Low to Medium Production
  • 2. Wide Range of Material Compatibility
  • 3. No Size Limitations
  • 4. Complex Geometries Possible
  • 5. Short Lead Time
  • 6. Recyclable Materials
  • 7. Suitable for a Variety of Surface Finishes

Applications of Sand Casting

Sand casting’s versatility and low tooling cost make it ideal for a broad spectrum of applications—from heavy industrial components to artistic pieces:

Automotive & Transportation

ຕັນເຄື່ອງຈັກ, ຫົວກະບອກ, brake drums, ທີ່ຢູ່ອາໄສລະບົບສາຍສົ່ງ, suspension knuckles, and railway wheels.

Industrial Machinery & Equipment

ທີ່ຢູ່ອາໄສຂອງເຄື່ອງສູບນ້ໍາ, ຮ່າງກາຍວາວ, gearbox casings, compressor shells, and large machine bases.

Oil & Gas & Petrochemical

Pump and compressor internals, refinery equipment housings, piping tees, ສອກໄວ້, ແລະ flanges.

Marine & Shipbuilding

Propeller hubs, rudder stocks, sea-water valve bodies, deck fittings (cleats, chocks), and anchor components.

Construction & Heavy Equipment

Excavator buckets, bulldozer blades, crane sheaves, and structural castings for mining gear.

ການຜະລິດພະລັງງານ

Turbine casings, steam-generator housings, pump volutes, and hydropower turbine parts.

ເຄື່ອງຈັກກະສິກໍາ

Tractor housings, plowshares, combine-harvester components, and irrigation pump assemblies.

Art, Architecture & Decorative

Statues, relief panels, fountains, ornamental railings, and façade elements.

ພາກສະຫນາມລົດຍົນ

ພາກສະຫນາມລົດຍົນ

ຊິ້ນສ່ວນການຫລໍ່ລົດໃຫຍ່

ສະໜາມບິນອາວະກາດ

ສະໜາມບິນອາວະກາດ

ຊິ້ນສ່ວນຫລໍ່ຍົນ

ຂົງ​ເຂດ​ພັດ​ທະ​ນາ​ນ​້​ໍາ​ມັນ​ແລະ​ອາຍ​ແກ​ັ​ສ​

ສະຫນາມບິນນ້ໍາມັນແລະອາຍແກັສ

ອຸປະກອນເສີມຂອງນ້ໍາມັນແລະອາຍແກັສ

ສະໜາມທະຫານ

ສະໜາມທະຫານ

ການຫລໍ່ອຸປະກອນການທະຫານ

Sand Casting Parts Gallery

ເຕັກໂນໂລຊີນີ້ ຊິ້ນສ່ວນ

ການສົ່ງສັນຍານ

Sand Casting Parts

Sand Casting Parts

304 Stainless Steel Auto Parts

Sand Casting Parts

Sand Casting Parts

316 Stainless Steel Flanges

Sand Casting Parts

Sand Casting Parts

Auto parts

Sand Casting Parts

Sand Casting Parts

Hardware parts

Sand Casting Parts

Sand Casting Parts

Auto parts

Sand Casting Parts

Sand Casting Parts

CF8M Stainless Steel Pump parts

Sand Casting Parts

Sand Casting Parts

2205 Duplex Stainless Steel Machinery parts

Sand Casting Parts

Sand Casting Parts

Machinery parts

Frequently Asked Questions about Sand Casting

ການບໍລິການ

1. What is sand casting?

Sand casting is a metal-forming process where a pattern creates a cavity in a sand-binder mixture, into which molten metal is poured.

ຫຼັງຈາກແຂງກະດ້າງ, the sand mold is broken away to reveal the finished part.

2. Which metals can be used in sand casting?

Nearly any metal can be sand-cast, including ferrous alloys (gray and ductile iron, carbon and alloy steels) and non-ferrous alloys (ອະລູມິນຽມ, ທອງແດງ, ທອງເຫຼືອງ, ທອງແດງ, ສັງກະສີ, and magnesium).

3. How accurate is sand casting?

Typical dimensional tolerances are around ± 0.5 mm ຕໍ່ 100 mm of dimension, with surface finishes of Ra 6–12 µm.

4. What are the main advantages of sand casting?

  • Low tooling cost and rapid mold changes
  • Ability to produce very large or complex shapes
  • Broad material compatibility
  • Recyclable mold materials

5. What are the limitations of sand casting?

  • Relatively rough surface finish and looser tolerances
  • Higher scrap rate from gating and risers
  • Slower cycle times due to mold preparation and shakeout

6. How do I minimize casting defects in sand casting?

  • Design proper gating and risering for directional solidification
  • Use degassing and filtration to remove inclusions
  • Control mold compaction and venting to avoid gas porosity

7. When should I choose sand casting over other methods?

Select sand casting for low-to-medium volumes, large or complex parts, rapid prototyping, or when low tooling cost is a priority—even if final parts require some machining.

ບລັອກ

Casting & Machining ທ້ອງ

ຄວາມຮູ້

ເອກະສານອ້າງອີງດຽວຂອງທ່ານສໍາລັບ Meloyed Meloyed Meloyed Point ໃນ° C, °F & k-porent ສໍາລັບວິສະວະກອນ, ນັກອະດິເລກ, ແລະຜູ້ໃດທີ່ເຮັດວຽກກັບໂລຫະປະສົມ.
ຄົ້ນພົບ 10 ປະເພດຂອງອາລູມິນຽມສິ້ນສຸດລົງແລະຮຽນຮູ້ວິທີການແຕ່ລະວິທີການເສີມຂະຫຍາຍການຕໍ່ຕ້ານການກັດພັນຂອງການຕໍ່ຕ້ານ, ໃສ່ປ້ອງກັນ, ແລະການອຸທອນສາຍຕາ. ຈາກການເຄືອບຜົງແລະການເຄືອບຜົງເພື່ອການພິມໂລຫະແລະການພິມໂລຫະ.
ສໍາຫຼວດໂລກຂອງການສະແດງອາລູມິນຽມທີ່ໂລຫະປະສົມ. ເຂົ້າໃຈຂະບວນການສໍາຄັນເຊັ່ນ: ການຫລໍ່ຊາຍຊາຍ, ການຫລໍ່ຕາຍ, ແລະການລົງທືນ, ຄໍາຮ້ອງສະຫມັກຂອງພວກເຂົາ, ການຄວບຄຸມຄຸນນະພາບ, ແລະວິທີການຄັດເລືອກວິທີການທີ່ດີທີ່ສຸດສໍາລັບຄວາມຕ້ອງການການຜະລິດຂອງທ່ານ.