Aluminium Die Casting Parts

11,447 Mawonedwe 2024-09-02 15:48:51

Die casting ndi njira yoponyera zitsulo yomwe imaphatikizapo kuthira zitsulo zosungunuka mkatikati mwa nkhungu kuti zimalimba kuti zitenge mawonekedwe a nkhungu.. Njira iyi yopangira zitsulo imalola kuti pakhale kusinthasintha pang'ono ndi mawonekedwe, ngakhale mawonekedwe ovuta okhala ndi zibowo zamkati kapena zigawo zopanda kanthu.

Kuponyedwa kwakufa sikumayenderana ndi zitsulo nthawi zonse, itha kugwiritsidwanso ntchito pazinthu zopanda zitsulo zopangidwa ndi galasi, za ceramic, ndi pulasitiki. Zida zambiri zachitsulo zimapangidwa pogwiritsa ntchito zitsulo zopanda chitsulo pamodzi ndi zinc, aluminiyamu, mkuwa, magnesium, ndi kutsogolera.

Kutulutsa kwa aluminiyamu ndi njira yosinthika komanso yobiriwira yomwe imagwiritsidwa ntchito kwambiri m'mafakitale osiyanasiyana. Kuchokera pamagalimoto kupita kuzinthu zogula, ma aluminiyamu opangidwa ndi zida zakufa amayamikiridwa chifukwa cha mphamvu zake, kukhazikika, ndi nyumba zopepuka. Weblog iyi ipeza tsatanetsatane wa aluminiyamu yakufa, kuphimba njira, ubwino, mitundu, ndi mapulogalamu.

zitsulo zopangidwa ndi aluminiyamu

Kodi Aluminium Die Casting ndi chiyani?

Kuponyedwa kwa aluminiyamu kumaphatikizapo kubaya aluminium yosungunuka mu nkhungu yachitsulo kapena kufa, mopanikizika kwambiri. Njirayi imathandizira kupanga mawonekedwe ovuta kwambiri mwatsatanetsatane komanso pamwamba. Kupsyinjika kwakukulu kumatsimikizira kuti aluminiyumu imadzaza mpata uliwonse wa nkhungu, kupanga zigawo zomwe zingakhale zolondola, odalirika, ndi kukonzekera kupanga anthu ambiri.

Momwe Aluminium Die Casting Imagwira Ntchito?

Aluminium die casting ndi njira yopangira yomwe imagwiritsa ntchito jakisoni wopanikizika kwambiri kukakamiza aluminiyumu yosungunuka kulowa m'malo opanda kanthu opangidwa ndi chitsulo cholimba.. Njirayi imagwiritsidwa ntchito kwambiri pakukulitsa magawo ovuta komanso olondola omwe amafunikira kubwereza komanso kusasinthika. Pano pali kufotokozera mozama kwa njira zopangira aluminium kufa:

1. Kapangidwe ka nkhungu ndi kuchita

• Gawo lopanga: Njirayi imayamba ndikupanga mildew pogwiritsa ntchito CAD (makina othandizira makompyuta) mapulogalamu. Mainjiniya amapanga mawonekedwe apadera a 3-D a chinthucho ndi zibowo za nkhungu, kuwonetsetsa kuti masanjidwewo akuphatikiza ntchito zomwe zimaphatikizapo ma undercuts, ma angles okonzekera, ndi zizindikiro zolekanitsa.
• Kupanga Zida: mukangomaliza kukonza, nkhungu imapangidwa pogwiritsa ntchito chitsulo chodabwitsa. Chikombolecho chimaphatikizapo magawo awiri, theka la quilt ndi theka la ejector, zomwe zimabwera palimodzi kupanga kabowo komwe kamafotokoza mawonekedwe a chigawocho.

2. Kusungunuka ndi Kubaya

• Maphunziro azitsulo: Ma aluminiyamu amaikidwa mu ng'anjo yosungunuka ndi kutenthedwa mpaka kukafika ku ufumu wosungunuka.. Kutentha kuyenera kuyang'aniridwa mosamala kuti zisatenthedwe, zomwe zingawononge nyumba zachitsulo.
• Jekeseni: Mu chipinda ozizira kufa kuponyera, aluminiyamu yosungunuka imasamutsidwa ku silinda ya jakisoni. Plunger ndiye amakankhira chitsulo chosungunuka m'bowo ndi mildew pazovuta kwambiri. (monga 17,000 psi). Mu chipinda chotentha kufa kuponyera, chida cha jakisoni chimamizidwa muzitsulo zosungunuka, amene kenako amabayidwa nthawi yomweyo mu nkhungu.

3. Kuziziritsa ndi Kulimbitsa

• Njira yozizira: Mwamsanga pamene aluminiyumu kudzaza nkhungu dzenje danga, gawo lozizira limayamba. Nthawi zambiri mildew amazizidwa ndi madzi kuti afulumire kulimba, kuwonetsetsa kuti kuziziritsa kofananako ndikuchepetsa kupindika kapena kupotoza kwa gawolo.
• Kukhazikika: Kutalika kwa nthawi yoziziritsa ndikofunika chifukwa kumatsimikizira malo omaliza a gawolo. Kuziziritsa koyenera kumatsimikizira kuti chinthucho ndi champhamvu komanso chosasunthika ku zolakwika limodzi ndi porosity kapena shrinkage cavities..

4. Ejection ndi Kuchepetsa

• Kutulutsa: Pambuyo pa aluminiyumuyo itakhazikika ndikukhazikika, nkhungu zatseguka, ndipo chinthucho chimachotsedwa mu nkhungu. Mbali ya ejector ya nkhungu imaphatikizapo zikhomo zomwe zimakankhira chigawocho kunja kwa danga..
• Kuchepetsa: Chigawocho chimakonzedwa kuti chichotse nsalu iliyonse yowonjezereka (kung'anima) zomwe mwina zidapangidwa mozungulira m'malire kwa nthawi yonse ya jakisoni. Izi zidzatheka pamanja kapena pogwiritsa ntchito makina odulira okha.

5. Kumaliza kwapansi

• Kutumiza-Kukonza: malingana ndi zofunikira, chinthucho chingathenso kudutsa zowonjezera zowonjezera pansi kuphatikizapo sprucing, sonyeza, anodizing, kapena plating kuti azikongoletsa maonekedwe ake kapena kuteteza dzimbiri.
• Kuwongolera bwino: chigawo chilichonse chimawunikidwa kuti chitsimikizire kuti chikukwaniritsa zofunikira. Njira zoyendera zosazolowereka zimakhala ndi macheke azithunzi, Kusanthula kwa X-ray, ndi utoto wolowera mukuyang'ana kuti muzindikire zolakwika zamkati kapena zapansi.

zitsulo zotayidwa za aluminiyamu

Mitundu ya njira zopangira ma aluminiyamu

Pali mitundu ingapo ya njira zopangira ma aluminiyamu:

• Kupopera kochulukira-kufa (HPDC): khalidwe la kupanga mochulukira ndi kulondola kowopsa.
• Low-strain-die Casting (Mtengo wa LPDC): imapereka kusintha kwakukulu kwa akuluakulu, mbali zokhuthala.
• Gravity Die Casting: amagwiritsa ntchito mphamvu yokoka osati kupsinjika, zabwino kwambiri pazinthu zosavuta komanso zotsika kwambiri zopangira.
• Finyani Casting: Amaphatikiza ubwino wa kuponyera ndi kupanga kuti apereke zida zamphamvu kwambiri.

Chovala cha Aluminium Alloy cha zigawo za Die-Casting

Aluminiyamu aloyi amagwiritsidwa ntchito kwambiri poponya kufa chifukwa cha nyumba zawo zapamwamba, pamodzi ndi opepuka, magetsi ochuluka, kukana dzimbiri, komanso matenthedwe abwino kwambiri.

Mitundu yosiyanasiyana ya aluminiyamu imakhala ndi zinthu zosiyanasiyana zomwe zimawapangitsa kukhala oyenera kugwiritsidwa ntchito mosiyanasiyana pakuponya kufa. Zotsatirazi ndizomwe zimagwiritsidwa ntchito kwambiri ndi ma aluminiyamu omwe amagwiritsidwa ntchito kwambiri m'zigawo zopangira kufa:

1. A380 Aluminiyamu Aloyi

• Mwachidule: A380 ndi imodzi mwazitsulo zodziwika bwino za aluminiyamu zoponya. Amapereka kukhazikika kowopsa kwa nyumba zamakina komanso kukhazikika.
• Zofunika Kwambiri:

• • Kuchuluka kwa fluidity, zomwe zimathandiza kuti zidzaze nkhungu zovuta.
  • Kukana kwakukulu kwa kusweka pansi pa kutentha ndi kupsinjika maganizo.
  • Enieni matenthedwe ndi magetsi madutsidwe.
  • Opepuka ndi mphamvu zofatsa.

• Mapulogalamu: A380 imagwiritsidwa ntchito kwambiri m'zigawo zamagalimoto, nyumba zamagetsi, zida za gearbox, ndi zigawo za injini.

2. A360 Aluminiyamu Aloyi

• Mwachidule: A360 imapereka kukana kwa dzimbiri bwino komanso malo okhala ndi makina poyerekeza ndi A380 koma ndiyolimba pang'ono kuponya..
• Zofunika Kwambiri:

• • Mphamvu zabwino komanso kutalika kuposa The A380.
  • Advanced kupsinjika maganizo, kupanga kukhala koyenera kwa zigawo zomwe zimafuna kukhulupirika kwakukulu.
  • Kukana kwabwino kwa dzimbiri m'malo am'madzi.

• Mapulogalamu: zabwino kwambiri zomangika, mipanda yopyapyala, ndi zigawo zomwe zimawonekera ku chinyezi kapena malo owononga.

3. ADC12 Aluminiyamu Aloyi

• Mwachidule: ADC12 ndi aluminiyamu yotchuka ya jap yomwe ili ngati A380 komabe ili ndi zosiyana pang'ono pamapangidwe ndi nyumba..
• Zofunika Kwambiri:

• • Kutaya kwakukulu komanso kuyenda.
  • Mochulukira dimensional bwino ndi kumasuka kwa makina.
  • Zabwino kwambiri kukana dzimbiri komanso matenthedwe matenthedwe.

• Mapulogalamu: nthawi zambiri amagwiritsidwa ntchito pazowonjezera zamagalimoto, makasitomala zamagetsi, ndi zinthu zama Hardware.

4. A383 Aluminiyamu Aloyi

• Mwachidule: A383 ndi njira ina A380 ndipo amapereka kukana bwino akulimbana kutentha akulimbana, kupangitsa kuti ikhale yabwino kwambiri yopangira zida zakufa.
• Zofunika Kwambiri:

• • Kupititsa patsogolo luso lodzaza ufa.
  • Mkulu mphamvu ndi ductility.
  • Kukana kwapadera kwa dzimbiri ndi kuyika.

• Mapulogalamu: oyenera zowonjezera zowonjezera, monga zotsekera zamagetsi, zolumikizira, ndi zigawo za chassis.

5. A413 Aluminiyamu Aloyi

• Mwachidule: A413 imadziwika chifukwa cha kulimba kwake kwabwino kwambiri komanso mphamvu zambiri, kuzipanga kukhala zoyenera pazigawo zama hydraulic ndi zida zomwe zimafunikira makina olondola.
• Zofunika Kwambiri:

• • MwaukadauloZida fluidity, kupangitsa kuti ikhale yabwino kwa zowonda-mipanda, ma castings.
  • Kukana dzimbiri kwenikweni.
  • Kuchuluka kwa mphamvu ndi kulemera.

• Mapulogalamu: Nthawi zambiri amagwiritsidwa ntchito mu masilinda a hydraulic, zigawo za kompresa, ndi zipangizo za ndege.

6. A390 Aluminiyamu Aloyi

• Mwachidule: Aloyi ya A390 idapangidwa kuti ikhale yolimba kwambiri ndipo imakhala yothandiza kwambiri pamapulogalamu omwe amakhudza kutsetsereka kapena kuyika kwambiri..
• Zofunika Kwambiri:

• • Zovuta modabwitsa komanso zosavala.
  • Ma silicon apamwamba amapereka mphamvu zabwino kwambiri.
  • Zabwino matenthedwe madutsidwe.

• Mapulogalamu: amagwiritsidwa ntchito pafupipafupi pazigawo zamainjini zamagalimoto monga ma silinda ndi pistoni.

Kusankha Aluminiyamu Aloyi yoyenera kuti muponyedwe

Kusankha aloyi yabwino kwambiri ya aluminiyamu yoponyera kufa kumadalira zinthu zingapo, pamodzi ndi ntchito yomwe ikufunidwa, makina ndi matenthedwe okhala zofunika, ndi kusiyana kovomerezeka pakati pa castability ndi mtengo. Ndikofunikira kwambiri kukambirana ndi akatswiri ochita masewera olimbitsa thupi kuti mudziwe aloyi yoyenera kwambiri yomwe imakwaniritsa masanjidwe apadera komanso zofunikira zogwirira ntchito..

Kodi Aluminium Die Casting Imafunika Kumaliza Kutumiza?

Inde, kuponyedwa kwa aluminiyamu nthawi zambiri kumafuna kumalizanso kukongoletsa kukongola ndi zofunikira za zigawozo. Njira zosazolowereka zomaliza zimaphatikizapo kubweza ndalama, anodizing, kupaka ufa, ndi kujambula. Njirazi zimatha kukulitsa kukana kwa dzimbiri, perekani mitundu ina, ndi kukwaniritsa malo osavuta kapena opangidwa mwaluso.

Ubwino Wa Aluminium Die Casting Components

1. Wopepuka komanso wamphamvu kwambiri: Aluminiyamu ndi yopepuka kwambiri kuposa chitsulo koma imakhala ndi magetsi okwanira kuti igwiritsidwe ntchito pamapangidwe.
2. Kukaniza Kowopsa Kwambiri ndi Kutentha kwa Matenthedwe: Aluminiyamu imagwira ntchito ngati gawo lotchinga la oxide lomwe limalimbana ndi dzimbiri komanso kutenthetsa bwino..
3. Kutha kupanga Mawonekedwe ovuta ndi Precision kwambiri: Njira yopangira kufa imalola kupanga mapangidwe ovuta okhala ndi kulolerana kolimba.
4. Malipiro Ogwira Ntchito Pakupanga Misa: ndalama zoyambira zikaphatikizidwa, kufa kumasintha kukhala otsika mtengo kwambiri pamaoda akuluakulu.

Aluminium Die Casting VS Sand Casting VS Vacuum Die Casting

Kusankha njira yabwino yoponyera kumadalira zofunikira ndi mawonekedwe omwe amafunidwa pagawo. Njira zambiri zoponyera zimapatsa madalitso osiyanasiyana, makamaka zokhudzana ndi machitidwe awo a jakisoni, pamodzi ndi aluminiyamu kufa kuponyera, kuponya mchenga, ndi kuponya vacuum kufa.

Aluminium Die Casting

Kuponyedwa kwa aluminiyamu kumaphatikizapo kubaya aluminium yosungunuka m'malo opanda mildew pazovuta kwambiri komanso kuthamanga.. Njira imeneyi ndi yachangu komanso yothandiza kwambiri, kupangitsa kuti ikhale yabwino kwa mathamangitsidwe akuluakulu.

Zomwe zimapangidwa kudzera munjira iyi zimakhala ndi mawonekedwe odabwitsa ndipo nthawi zambiri zimafunikira kusindikiza pang'ono. Chifukwa cha zinthu zopepuka za aluminiyumu, nthawi zambiri amagwiritsidwa ntchito popanga zowonjezera zokhala ndi mipanda popanda kupereka mphamvu.

Koma, chifukwa aluminiyumu imakhala ndi chinthu chosungunuka kwambiri, imapangidwa patali kwambiri pogwiritsa ntchito chipangizo chozizira cha chipinda chozizira. Jakisoni wothamanga kwambiri amatha kupangitsa kuti mpweya utsekedwe, kumabweretsa porosity mkati mwa kuponya komaliza.

Kuponya Mchenga

Kuponyera mchenga kumaphatikizapo kuthira zitsulo zosungunuka mumchenga popanda kukakamiza. Ndi mailosi imodzi mwa njira zakale kwambiri komanso zogwiritsidwa ntchito kwambiri popanga zopanda kanthu ndi zida zovuta, kuphatikizapo midadada ya injini zamagalimoto, ma crankshafts, ndi mitu ya silinda.

Pachifukwa chake nkhungu ya mchenga iyenera kuthyoledwa kuti itenge chigawo cha kuponyedwa, njirayi ndi yaulesi kwambiri ndipo si yabwino kupanga anthu ambiri.

Aluminium Sand Casting

Vacuum Die Casting

Vacuum die casting ndi njira yovuta yomwe imagwiritsa ntchito vacuum kukokera zitsulo zosungunuka mu mildew..

Njira imeneyi imateteza bwino kutsekeka kwa mpweya mkati mwa mildew ndikuchotsa mpweya wosungunuka, potero kuchepetsa mwayi wa porosity pamwamba pa chinthu chomaliza.

Vacuum die casting imathandizira kupanga magawo amipanda okhala ndi mipanda yowonda kwambiri, kukulitsa luso lamakina a magawo opangidwa ndikuchepetsa kufunitsitsa kwa makina ena.

Komabe, mawonekedwe osindikizira a nkhungu ndi ovuta kwambiri, ndipo njira yonseyi ndiyokwera mtengo kwambiri poyerekeza ndi njira zosiyanasiyana zoponyera.

Mold for die casting

Njira iliyonse yoponyera - aluminium kufa kuponyera, kuponya mchenga, ndi vacuum die casting-zimapereka maubwino apadera ndipo zimagwira ntchito pamtundu umodzi wamtundu uliwonse kutengera zomwe mumakonda., kuchuluka kwa kupanga, ndi kuganizira mtengo. Kusankha njira yoyenera kumatsimikizira zopindulitsa kwambiri zapamwamba komanso zogwira mtima popanga.

Maupangiri Apangidwe a Die-Casting Aluminium Components

• Kusankha kwa nsalu: sankhani aloyi yoyenera ya aluminiyamu yotengera makina.
• Machining Allowance: Akaunti ya makina aliwonse ofunikira pambuyo popanga.
• Kuchulukana pa nthawi ya kupanga: kupanga nkhungu poganizira za kuchepa kwa aluminiyumu pakuzizira.
• Makulidwe a Khoma: Uniform khoma makulidwe amapewa zolakwika ngati warping.
• Mphamvu ya chinthu: onjezerani madera omwe amafunikira mphamvu zambiri popanda kuwonjezera kulemera kwakukulu.
• Misonkhano dongosolo: kupanga zigawo za misonkhano yosalala.
• Mawonekedwe a kamangidwe: musaiwale mapeto a pamwamba ndi zokongoletsa pakupanga.

Zomwe zimafunikira pakuponya kwa Aluminium

• Kuwonongeka kwa Mphamvu: mavuto ngati porosity, kuchepa, ndipo kusweka kungabwere ngati magawo a dongosolo sakuyendetsedwa mwamphamvu.
• Kuwonongeka kwa nkhungu ndi kusamalira: ntchito pafupipafupi zisamere pachakudya kumabweretsa kuvala, kufunikira kosamalira wamba komanso choloweza m'malo chochepa.
• Kulinganiza liwiro la kupanga ndi kuwongolera kwapadera: kuonetsetsa kuti kupanga kwachangu sikusokoneza mbali zabwino kwambiri.

Kuwongolera kokwanira komanso Kuyang'ana mu Aluminium die-casting

• Njira zoyendera zofananira: Njira zomwe zimaphatikizapo kuwunika kwa X-ray ndi kuyezetsa kolowetsa utoto zimagwiritsidwa ntchito kuti azindikire zolakwika zamkati ndi zolakwika zapamtunda..
• Kusunga Ma Tolerances olimba: chindapusa chanthawi zonse chimatsimikiziridwa ndikuwunika mokhazikika komanso kutsatira zololera zina.

Mapulogalamu a Aluminium omwe amaponyera zida zakufa

• Makampani opanga magalimoto: Zowonjezera injini, nyumba zopatsirana, ndi mawilo.
• Aerospace bizinesi: opepuka structural zowonjezera ndi nyumba.
• Zamagetsi ndi zamagetsi: kutentha kumamira, zolumikizira, ndi zotsekera.
• Katundu wogula: zida zamagetsi, zogwira, ndi mipando.

Zam'tsogolo mu Aluminium die-casting

• Kusintha kwa Automation ndi AI: kuchulukitsidwa kwa ma robotiki ndi luntha lochita kupanga kuti agwire bwino ntchito komanso molondola.
• Kusintha kwatsopano kwa Aluminium Alloys: fufuzani mu ma alloys atsopano omwe amapereka machitidwe apamwamba kwambiri.
• Sustainability ndi Recycling: yang'anani kwambiri pazochita zokhazikika komanso kubwezeretsedwanso kwa aluminiyamu munjira zoponyera zida.

Pezani zopereka za Aluminium ku DEZE

DEZE imapereka akatswiri opanga ma aluminiyumu omwe amapangidwa kuti akwaniritse zosowa zambiri za opanga. Ndi dongosolo laposachedwa ndi akatswiri aluso, DEZE imawonetsetsa kuti gawo lililonse likukwaniritsa miyezo yabwino kwambiri yolondola mwapadera.

Mapeto

Aluminium die casting ndi njira yosinthika komanso yobiriwira yobiriwira yomwe imapereka zodabwitsa, zinthu zovuta zotsika mtengo.

Kuchokera pamagalimoto kupita kumlengalenga, mapulogalamu a aluminiyamu kufa casting ndi lalikulu, ndipo kupita patsogolo m'nthawi ino kukupitiliza kukankhira malire a zomwe zingatheke.

Katswiri pochita izi, mitundu, ndi phukusi amalola mabungwe kusankha njira yoyenera zofuna zake.

Zomwe zili mkati：https://casting-china.org/how-aluminium-die-casting-works/

FAQs

Q: Kodi kuchuluka kocheperako kwa ma aluminiyamu oponya kufa ndi chiyani?

• A: Kuchuluka kwa dongosolo lochepa kumasiyanasiyana malinga ndi zovuta za gawolo ndi zofunikira zenizeni za polojekitiyo.

Q: Kodi zotayira za aluminiyamu zitha kugwiritsidwa ntchito pazigawo zing'onozing'ono?

• A: Inde, kuponyedwa kwa aluminiyamu ndi koyenera pazigawo zing'onozing'ono ndi zazikulu, ngati malingaliro apangidwe ndi oyenera.

Q: Zimatenga nthawi yayitali bwanji kuti mupange nkhungu yatsopano ya aluminiyamu??

• A: Nthawi yoyenera kupanga nkhungu yatsopano imadalira zovuta zake komanso nthawi yosinthira wopanga.

Pomvetsetsa zovuta za aluminium kufa kuponyera, opanga amatha kugwiritsa ntchito ukadaulo uwu kuti ukhale wolimba, odalirika, ndi zida zotsika mtengo zamagwiritsidwe osiyanasiyana.