Wotopetsa Machining Njira

11,265 Mawonedwe 2024-10-15 19:45:14

Zomwe Zimatopetsa Pakupanga?

Kutopetsa ndi njira yofunikira popanga chifukwa imalola kusintha koyenera kwa dzenje kuti likwaniritse kulolerana kwapadera.. Nthawi zambiri amagwiritsidwa ntchito popanga mabowo omwe amafunika kukhala olondola kwambiri kukula kwake, monga zomwe zimapezeka mu midadada ya injini kapena zida zina zamakina komwe kulinganiza ndi kukwanira ndikofunikira. Njirayi ingagwiritsidwenso ntchito kutsirizitsa malo omwe analipo kale kapena mabowo obowoledwa, kuonetsetsa kuti ndi yosalala komanso yofanana m'mimba mwake.

Wotopetsa Machining Njira

Pali zosiyana zida zotopetsa, iliyonse ili ndi ntchito zake komanso zopindulitsa zake. Amaphatikizapo lathes, mphero zosasangalatsa, ndi jig borers. Ngakhale zida izi zimagwira ntchito m'njira zosiyanasiyana, onse amakwaniritsa ntchito zitatu zofanana;

• Kukulitsa mabowo kuti mukwaniritse kukula koyenera ndikumaliza.
• Kupanga mabowo okhazikika okhala ndi mainchesi akunja.
• Kuwongola mabowo omwe adalipo kale ndikuwongolera zolakwika zoponya.

Ubwino Wotopetsa Machining

Kulondola Kwambiri:

Boring Machining amalola makina enieni a mabowo muzinthu zosiyanasiyana. Ngakhale mmene kubowola njira akhoza kukwaniritsa zolondola mpaka 0.02 mainchesi, ntchito zotopetsa zimatha kukwaniritsa zolondola mpaka 0.0005 mainchesi. Ndizodabwitsa 40 nthawi zolondola kwambiri kuposa momwe amagwirira ntchito pobowola.

Zabwino Pamwamba Pamwamba:

Boring Machining imapereka zomaliza zapamwamba. Njirayi imatha kumaliza kumapeto kwa mpaka 32 micro inchi (Ra value), yosalala kwambiri kuposa njira zina zambiri zamakina.

Kusinthasintha:

Boring Machining angagwiritsidwe ntchito pazinthu zosiyanasiyana, kuchokera kuzitsulo wamba monga chitsulo ndi aluminiyamu kupita ku zipangizo zofewa monga matabwa ndi pulasitiki. Sikuti amangokhala mabowo ozungulira - ndi zida zoyenera, mukhoza kupeza mipata makina, mapanga, ndi keyways.

Makulidwe a Hole Osinthika:

Mosiyana ndi njira zina Machining amene amadalira muyezo kubowola kukula kwake, Boring Machining amalola kupanga mabowo akulu akulu. Izi ndizofunikira pamapulogalamu omwe amafunikira mawonekedwe apadera kapena kulondola kwambiri.

Kuyanjanitsa Hole:

Pamene mabowo angapo amafunika kugwirizanitsa bwino, wotopetsa kungathandize kuonetsetsa kuti mabowowa ali bwino pabwino wachibale wina ndi mzake ndi zina zilizonse pa workpiece.

Kusintha kwa Mabowo Amene Alipo:

Kutopetsa kumakhala kothandiza makamaka ngati pakufunika kusintha mabowo omwe alipo kuti asinthe mawonekedwe awo kapena kukulitsa kukula kwawo osayamba kuyambira pomwe..

Mtengo-Kuchita bwino:

Kwa mapulogalamu ena, makamaka pamene kulondola kwakukulu kumafunika, Kutopetsa kumatha kukhala kotsika mtengo kuposa njira zina chifukwa chakutha kuchepetsa zinyalala ndi zinyalala ndikusunga zabwino..

Kuphatikiza ndi Njira Zina:

Kutopetsa kumatha kuphatikizidwa mu CNC (Computer Numerical Control) makina, zomwe zimalola kuti makina azigwira ntchito mongochita zokha komanso mogwira mtima pamodzi ndi njira zina monga kubowola kapena mphero.

Kuipa Kwa Boring Machining

Makina Ovala ndi Kugwetsa

Pa kudula ndondomeko, chida chodulira chimakhala ndi mikangano yomwe imabweretsa kuwonongeka ndi kung'ambika pakapita nthawi. Zida zowonongeka zimabweretsa zovuta zazikulu kuphatikiza magawo otsika komanso kuchepa kwa zokolola.

Kuthana ndi nkhawa imeneyi, ogwira ntchito ayenera kugwiritsa ntchito magawo oyenera kudula, onetsetsani kuti makina otopetsa ndi opaka mafuta, ndi kukonza makina nthawi zonse. Njirazi zimapititsa patsogolo moyo wa zida zodulira komanso kupititsa patsogolo mawonekedwe a zida zamakina.

Kulakwitsa Kwamakina

Kulakwitsa kwa Machining kumatha kuchitika panthawi yotopetsa yomwe ikukhudza mtundu wa magawo omaliza. Zomwe zimayambitsa zolakwika zotopetsa zimaphatikizapo;

• Zolakwika zodulira
• Kupanga makina olakwika
• Kusankha ocheka omwe sagwirizana ndi zida zogwirira ntchito.

Zochita monga kusintha kokhazikitsira ndikugwiritsa ntchito magawo oyenera odulira ndi zida zodulira zimatha kupewa zolakwika zamtundu wamba..

Kumaliza ndi Kuwongolera Ubwino

Zigawo zotopetsa zimatha kukumana ndi zovuta zomaliza monga mizere yodulira ndi masikelo. Izi ndizofala makamaka ndi zida zolimba zomwe zimatha kutha movutikira.

Mlingo wa chakudya ndi wofunikira kwambiri kuti muthe kumaliza bwino. Kudya mopitirira muyeso kungayambitse macheza omwe amachititsa kuti pamwamba pakhale phokoso. Zina zomwe zingayambitse zovuta zakumapeto ndi kusasunthika bwino kwa chip ndi ma radius olakwika.

Kuvuta Kwambiri Kwambiri:

Makina otopetsa amafunikira luso linalake komanso luso kuchokera kwa ogwira ntchito kuti awonetsetse kuti ntchitoyo ndi yolondola komanso yabwino.. Kuvuta kwa magwiridwe antchito kungapangitse ndalama zophunzitsira komanso nthawi, zomwe zingakhudze luso la kupanga.

Limited Processing Flexibility:

Chifukwa chodalira mayendedwe olondola a makina, makina otopetsa amatha kukumana ndi zolephera pakuwongolera mawonekedwe ovuta kapena zinthu zomwe zimafuna kusintha pafupipafupi pakukonza magawo. Izi zingafunike zida zowonjezera, zida zomangira, kapena kusintha kwa zoikamo zida, potero amawonjezera ndalama zopangira komanso nthawi.

Zinthu Zowonongeka:

Pa makina otopetsa, mphamvu zodulira zimatha kupanga kuchuluka kwa tchipisi ndi zinyalala. Zowonongekazi sizimangowonjezera ndalama zopangira komanso zimatha kukhudza chilengedwe. Choncho, kuchepetsa zinyalala zakuthupi ndizofunikira kwambiri pakukonza makina otopetsa.

Momwe Boring Machining Imagwira Ntchito?

Kukonzekera kwa Workpiece:

Choyamba, chogwirira ntchito chimakhazikika bwino pamakina ogwiritsira ntchito chida kuti zitsimikizire kuti palibe kusuntha kapena kugwedezeka komwe kumachitika panthawi ya makina..

Kusankha Zida:

Chida choyenera chotopetsa chimasankhidwa potengera zinthu za workpiece, dzenje m'mimba mwake, ndi zofunika makina. Zida zotopetsa nthawi zambiri zimakhala ndi m'mphepete zosinthika kuti zitheke kupanga ma diameter osiyanasiyana..

Momwe Boring Machining Imagwira Ntchito

Chida Chakudya:

Pambuyo poyambitsa makina osindikizira, chida wotopetsa akuyamba atembenuza ndi kudyetsa njira anakonzeratu mu workpiece. Mlingo wa chakudya ndi kuya kwa kudula kungasinthidwe molingana ndi zofunikira za makina.

Kudula ndi Kuchotsa Chip:

Panthawi yotopetsa, m'mphepete mwake amalumikizana ndi workpiece zakuthupi ndikuchotsa zinthu zochulukirapo. Nthawi imodzi, tchipisi chopangidwa chimachotsedwa mwachangu kudzera pa makina ochotsa tchipisi cha makina kuti tipewe kusokonezedwa ndi makina..

Dimension ndi Precision Control:

Mwa kusintha magawo monga chida chakudya, kudula mozama, ndi liwiro lozungulira, kukula ndi mawonekedwe a dzenje lopangidwa ndi makina amatha kuyendetsedwa bwino. Kuphatikiza apo, maupangiri olondola ndi machitidwe owongolera a chida cha makina amathandizira kuonetsetsa kuti makinawa ali olondola komanso okhazikika.

Mitundu Ya Makina Otopetsa

Horizontal Boring Machine: Makinawa adapangidwa kuti azibowola mopingasa. Ili ndi chopota chopingasa chopingasa, chomwe chimagwira chida chotopetsa. Makinawa nthawi zambiri amagwiritsidwa ntchito pazinthu zazikulu zogwirira ntchito ndipo ndiabwino pantchito zomwe zimafuna kulondola kwambiri.

Vertical Boring Machine: Mosiyana ndi mnzake yopingasa, makina otopetsa oyima amabowola mabowo molunjika. Chogwirira ntchito nthawi zambiri chimayikidwa pa tebulo lozungulira, ndi chida chotopetsa chodula kuchokera pamwamba mpaka pansi. Makinawa ndi abwino kwa makina aakulu, workpieces kwambiri.

Pansi Boring Machine: Makina otopetsa pansi ndi chipangizo chachikulu chomwe chimalola kuti zigawo zazikulu zikhale zotopetsa. Chogwirira ntchito nthawi zambiri chimayikidwa pansi, ndi chida chotopetsa chomwe chimayikidwa pagawo losunthika. Ndiwofunika kwambiri m'mafakitale olemera monga omanga zombo ndi kupanga zida zazikulu.

Makina a Jig Boring: Makinawa amagwiritsidwa ntchito pobowola mabowo olondola kwambiri komanso omaliza. Makina otopetsa a jig nthawi zambiri amagwiritsidwa ntchito kupanga ma jig ndi ma fixtures, kuonetsetsa kulondola kolondola kwa mabowo angapo.

CNC Boring Machine: Makina oyendetsedwa ndi makompyutawa amapereka makina, molondola, ndi wotopetsa kwambiri. Kugwiritsa ntchito mapulogalamu apakompyuta kumapangitsa kuti pakhale zolondola kwambiri komanso zobwerezabwereza, kuwapanga kukhala abwino kwa ntchito zopanga zambiri.

Line Boring Machine: Makina otopetsa mizere amagwiritsidwa ntchito kukulitsa dzenje lomwe laponyedwa kale kapena kubowola. Amagwiritsidwa ntchito kwambiri m'mafakitale olemera a makina opanga zida zazikulu, monga midadada ya injini ndi ma gearbox.

Kudula Zida mu Njira Yotopetsa

Ndi chida chotani chodulira chimodzi chokha chogwirira ntchito zotopetsa?

Chida chodulira chimodzi chokha ndi chida chomwe chili ndi mbali imodzi yokha yomwe imachotsa zinthu kuchokera ku workpiece. Mu ntchito yotopetsa, chida chodulira chimodzi nthawi zambiri chimayikidwa pa bar yotopetsa kapena pamutu wotopetsa. Pamene workpiece imazungulira, chida chodulira chapita patsogolo mu dzenje, kuchikulitsa mpaka m'mimba mwake yomwe mukufuna.

Kudula Zida mu Njira Yotopetsa

Chida chomwe chimagwiritsidwa ntchito pobowola mabowo?

Chida choyambirira chomwe chimagwiritsidwa ntchito pobowola mabowo ndi bar yotopetsa. Bar yotopetsa ndi yayitali, chida cholimba chokhala ndi chida chodulira chimodzi. Barolo yotopetsa imakanikizidwa mumakina kenako kupita kumalo ozungulira kuti akulitse dzenjelo.. Mitu yotopetsa, zomwe zimakhala ndi zida zambiri zodulira, itha kugwiritsidwanso ntchito pamabowo akulu kapena angapo otopetsa nthawi imodzi.

Kodi pali kusiyana kotani pakati pa lathe ndi makina otopetsa?

Pomwe ma lathes ndi makina otopetsa amagwiritsidwa ntchito podula ndi kupanga zida zogwirira ntchito, amagwiritsidwa ntchito zosiyanasiyana. Lathe ndi makina omwe amazungulira kachipangizo kozungulira kuti agwire ntchito zosiyanasiyana monga kudula., mchenga, kugogoda, kubowola, kapena deformation.

Mbali inayi, makina otopetsa amathandizira kukulitsa mabowo omwe alipo mu workpiece. Pomwe lathe imatha kuchita maopaleshoni otopetsa, makina otopetsa amagwira ntchito zazikulu komanso zovuta zotopetsa.

Kufananiza Zotopetsa Ndi Njira Zina Zopangira

Mapeto

Amapangidwa pogwiritsa ntchito makina olondola kapena otopetsa, njira yotopetsa yopangira makina ndi mwala wapangodya pakupanga. Zimathandiza kukwaniritsa zolondola komanso zomaliza zapamwamba pazida zosiyanasiyana. Njira, zomwe zimaphatikizapo kugwiritsa ntchito mipiringidzo yotopetsa ndi njira yodulira pomwe bala yotopetsa imalumikizidwa ndikuzungulira, imathandiza makamaka pakuyenga mabowo omwe analipo kale, monga zomwe zili mu masilinda a injini, pa liwiro lapakati lodulira.

Ngakhale zovuta zina zitha kukhalapo, njira yotopetsa, ndi kuthekera kwake kusunga kulolerana kolimba, ndizofunikira. Izi zikuwonekera m'ntchito ya mphero zopingasa zopingasa ndi makina ena otopetsa, zimathandizira kwambiri pantchito yotopetsa ya makina. Kaya zikupanga dzenje lakhungu, kuonetsetsa kulondola kwa dimensional m'mabowo akuya, kapena kuyenga dzenje lomwe labowoledwa kale, ndondomeko imatsimikizira kufunika kwake.

Kugwiritsa ntchito mankhwala osokoneza bongo, kaya pa kubowola kapena positi chida pa tebulo yopingasa, zimathandiza kupanga mabowo enieni, kaya osakwatiwa kapena angapo. Njira zopangira zimatsimikizira kutha kwapamwamba, kwa a dzenje lopendekera, dzenje lakhungu, kapena mtundu wina uliwonse wa dzenje. Kuyikirako sikungoyang'ana kutalika kwa dzenje komanso pamtundu wapamwamba komanso m'mphepete mwake, kupititsa patsogolo magwiridwe antchito azinthu zomwe timagwiritsa ntchito tsiku ndi tsiku. Pamene tikuyesetsa kuchita bwino komanso kulondola pakupanga, ntchito yotopetsa ikadali yofunika kwambiri monga kale.