CNC Machining Titanium Parts

12,503 Mawonedwe 2024-10-23 17:09:37

Titanium chitsulo chosinthira nthawi zambiri chimagwiritsidwa ntchito muzamlengalenga, zachipatala, ndi mafakitale ankhondo. Ndi wamphamvu ngati chitsulo, koma 40% lighter.

Titanium is ductile and has a high melting point, kupanga kukhala yabwino kwa ntchito kutentha kwambiri.

Ubwino wa CNC Machining Titanium

CNC Machining titaniyamu mbali zolondola kuposa njira zina.

Mu CNC Machining, Zigawo za titaniyamu zimapangidwa pochotsa zinthu kuchokera ku titaniyamu pogwiritsa ntchito zida zodula kwambiri.

Izi zikutanthauza kuti ziwalozo zikhoza kupangidwa kuti zikhale zolimba kwambiri, zomwe ndizofunikira pamapulogalamu ambiri.

Mawonekedwe Ovuta

CNC Machining angagwiritsidwe ntchito kulenga akalumikidzidwa zovuta. Mu CNC Machining, Zigawo za titaniyamu zitha kupangidwa mosiyanasiyana ndi makulidwe osiyanasiyana kuti zikwaniritse zosowa za pulogalamu iliyonse.

Mofulumira

CNC Machining titaniyamu mbali mofulumira kuposa njira zina. Mu CNC Machining, mbali zitha kupangidwa mwachangu kwambiri.

Zosiyanasiyana

CNC Machining titaniyamu mbali zambiri zosunthika kuposa njira zina. Mu CNC Machining, magawo akhoza kupangidwa kuti akwaniritse zofunikira za pulogalamu iliyonse.

Zokwera mtengo

CNC Machining titaniyamu mbali ndi okwera mtengo kuposa njira zina. Mu CNC Machining, mbali zitha kupangidwa mwachangu komanso zotsika mtengo.

Better Surface Finish

Zigawo zamakina za CNC zimakhala ndi mapeto abwinoko. Mu CNC Machining, mbali zake zimakhala zosalala kwambiri.

CNC Machining Titanium Parts

Zoyambira za CNC Machining

Zigawo ndi Ntchito

• 1. CNC Machine Zida: Izi zikuphatikizapo makina amphero, lathes, ndi zida zina zamakina zomwe zili ndi owongolera a CNC. Zida zamakina pawokha zimapangidwa ndi zinthu zosiyanasiyana monga chipangizo chotumizira ma spindle, chipangizo chopatsira chakudya, bedi, workbench, ndi zida zothandizira zoyenda.
• 2. Woyang'anira CNC: Pakatikati pa makina a CNC, udindo wolandira, kukonza, and executing instructions. It consists of an input unit, a processing unit, and an output unit.
• 3. Input Devices: These devices are used to input the machining instructions into the CNC controller. Mwachikhalidwe, input devices were punch cards or paper tapes, but now they have evolved to include keyboards, disks, and network communications.
• 4. Output Devices: These devices are used to output the internal working parameters of the machine, such as the original parameters and fault diagnosis parameters, for record-keeping and troubleshooting.
• 5. Drive Devices: These convert the amplified instruction signals into mechanical motion, driving the machine tools to position the workbench accurately or move in a prescribed trajectory.
• 6. Measurement Devices: Also known as feedback elements, these devices are installed on the workbench or lead screw of the machine tool, converting the actual displacement of the workbench into an electrical signal that is fed back to the CNC controller for comparison with the instruction value.

Programming ndi ntchito

1. Kupanga mapulogalamu: CNC machining requires programming, which involves converting the geometric and technological information of the workpiece into a machining program using a specific code and format. This program is then input into the CNC controller.

2. CAD/CAM Systems: Many workshops use CAD/CAM systems for automatic programming of CNC machines. The geometric shape of the part is automatically transferred from the CAD system to the CAM system, where machinists can select various machining methods on a virtual screen.

3. Execution: Once the program is loaded, the CNC controller interprets and executes the instructions, kuwongolera kayendedwe ka zida zamakina kuti achotse zinthu kuchokera ku workpiece.

Zotsatirazi ndi zigawo zazikulu za pulogalamu ya CNC:

• Zogwirizanitsa: Fotokozani malo a chida chodulira wachibale ndi workpiece.
• Mtengo wa chakudya: Zimatsimikizira liwiro lomwe chida chodulira chimadutsa muzinthuzo.
• Liwiro la spindle: Imatchula liwiro lozungulira la chida chodulira.
• Kusintha kwa chida: Imawonetsa nthawi yomwe chida chatsopano chodula chiyenera kugwiritsidwa ntchito.
• Zoziziritsa: Imawongolera kagwiritsidwe ntchito ka zoziziritsa kukhosi panthawi ya makina.

Mfundo zazikuluzikulu

• 1. Kulondola ndi Kulondola: Makina a CNC amadziwika chifukwa cha kulondola kwake komanso kulondola, kupanga kukhala koyenera kugwiritsa ntchito pomwe kulolerana kolimba kumafunikira.
• 2. Kuchita bwino: Ndi njira zokha komanso kuthekera koyendetsa mapulogalamu angapo nthawi imodzi, CNC Machining imatha kukulitsa luso lopanga.
• 3. Kusinthasintha: Makina a CNC amatha kukhala ndi zida ndi zida zosiyanasiyana, kuwalola kuchita ntchito zosiyanasiyana Machining pa zipangizo zosiyanasiyana.

Mitundu ya Njira Zopangira

1. CNC Milling Machines

Ntchito: Amagwiritsidwa ntchito makamaka pogaya, monga kukonza ndege, malo opindika, ndi grooves.

Magulu ang'onoang'ono:

• ○ CNC Vertical Milling Machines: Spindle imayendetsedwa molunjika.
• ○ CNC Horizontal Milling Machines: Spindle imayendetsedwa mozungulira.
• ○ Makina Opera a CNC Gantry: Khalani ndi mitundu yokulirapo yopangira ndi kutalika, oyenera zigawo zazikulu ndi zovuta.

2. Zithunzi za CNC

Ntchito: Amagwiritsidwa ntchito kwambiri pochiza matenda, monga processing shaft ndi disk parts.

Magulu ang'onoang'ono:

• ○ CNC Turning Lathes: Ndi mwatsatanetsatane kwambiri, kuchita bwino, ndi automation, oyenera kupanga misa.
• ○ CNC Vertical Lathes: Benchi yogwirira ntchito ndi yolunjika.
• ○ CNC Horizontal Lathes: Benchi yogwirira ntchito ndi yolunjika.

3. CNC Drilling Machines

Ntchito: Amagwiritsidwa ntchito makamaka pobowola, monga kutulutsa m'mabowo, mabowo akhungu, ndi mabowo a ulusi.

Magulu ang'onoang'ono:

• ○ CNC Vertical Drilling Machines: Kubowola kumachitika vertically.
• ○ CNC Horizontal Drilling Machines: Kubowola ikuchitika horizontally.

4. Makina Opera a CNC

Ntchito: Amagwiritsidwa ntchito makamaka pogaya ntchito, monga kukonza ndege, malo opindika, ndi ulusi.

Magulu ang'onoang'ono:

• ○ Makina Opera a CNC Pamwamba: Amagwiritsidwa ntchito pogaya malo athyathyathya.
• ○ Makina Opera a CNC Amkati ndi Akunja a Cylindrical: Amagwiritsidwa ntchito popera ma cylindrical.
• ○ Makina Opera Chida cha CNC: Amagwiritsidwa ntchito popera zida.

5. CNC Boring Machines

Ntchito: Amagwiritsidwa ntchito makamaka pakutopa, monga processing mabowo, mipata, ndi malo opindika.

Magulu ang'onoang'ono:

• ○ CNC Vertical Boring Machines: Spindle imayendetsedwa molunjika.
• ○ CNC Horizontal Boring Machines: Spindle imayendetsedwa mozungulira.

6. CNC Planning Machines

Ntchito: Amagwiritsidwa ntchito makamaka pokonza mapulani, monga kukonza malo athyathyathya, zopendekera pamwamba, ndi grooves.

Magulu ang'onoang'ono:

• ○ CNC Vertical Planning Machines: Planning ikuchitika vertically.
• ○ CNC Horizontal Planning Machines: Planning ikuchitika horizontally.

7. CNC Broaching Machines

Ntchito: Amagwiritsidwa ntchito kwambiri pochiza matenda, monga processing mkati ndi kunja diameters mbali yaitali.

Magulu ang'onoang'ono:

• ○ CNC Vertical Broaching Machines: Broaching ikuchitika vertically.
• ○ CNC Horizontal Broaching Machines: Broaching ikuchitika horizontally.

8. Makina apadera a CNC

CNC Laser Kudula Makina: Gwiritsani ntchito mtengo wapamwamba kwambiri wa laser kuti musungunuke ndikudula zida. Oyenera kudula zipangizo zosiyanasiyana, kuphatikizapo zitsulo, mapulasitiki, ndi hardwood.

CNC Plasma Kudula Makina: Gwiritsani ntchito tochi ya plasma yamphamvu kwambiri kuti mudule zida zoyendetsera.

CNC Electric Discharge Machining (EDM): Amagwiritsa ntchito zotulutsa zamagetsi podula zida, oyenera zitsulo zovuta ku makina monga zitsulo za carbon high ndi zitsulo zolimba.

CNC Waterjet Kudula Makina: Gwiritsani ntchito majeti othamanga kwambiri (kapena osakaniza madzi ndi abrasives) kudula zipangizo, makamaka oyenera zipangizo otsika matenthedwe kukana monga aluminiyamu ndi mapulasitiki.

9. Gulu Lotengera Nkhwangwa

2-Makina a Axis CNC: Amagwiritsidwa ntchito makamaka pa ntchito zosavuta zodula.

3-Makina a Axis CNC: Amatha kugwira ntchito zovuta kwambiri zodula ndipo amagwiritsidwa ntchito kwambiri popanga machining ndi nkhungu.

4-Axis ndi 5-Makina a Axis CNC: Makinawa amawonjezera nkhwangwa zozungulira ku nkhwangwa zitatu zozungulira, kupangitsa ntchito zovuta kwambiri pokonza, monga kukonza malo opindika ovuta komanso polihedra.

10. Gulu Lotengera Mapangidwe A Makina

Makina Okhazikika a CNC: Khalani ndi mzati wowongoka, kupereka kukhazikika bwino komanso kukhazikika. Oyenera pokonza zigawo zazikulu ndi zovuta.

Horizontal CNC Machines: Khalani ndi benchi yolunjika yolunjika, kupereka ntchito bwino ndi processing osiyanasiyana. Amagwiritsidwa ntchito kwambiri pakupanga makina ndi nkhungu.

Makina a CNC amtundu wa Gantry: Khalani ndi mitundu yokulirapo yopangira ndi kutalika, oyenera zigawo zazikulu ndi zovuta.

Mapeto

Kupindula kwatsopano kwaukadaulo wa titaniyamu sikungowonjezera ubwino ndi ntchito za titaniyamu, komanso kubweretsa mwayi watsopano wotukula mafakitale ogwirizana nawo.

M'munda wazamlengalenga, zolondola kwambiri komanso zopepuka za titaniyamu zimathandizira kuti ndege ziziyenda bwino komanso kuti mafuta aziyenda bwino;

Pazachipatala, Zida zachipatala za titaniyamu zabwinoko zimatha kupereka zotsatira zabwino za chithandizo komanso chitonthozo kwa odwala.

Komabe, pali zovuta zina pakupanga ukadaulo wa titaniyamu.

Mwachitsanzo, mtengo waumisiri watsopano ndi wapamwamba, ndipo ndalama zina ziyenera kuchepetsedwa malinga ndi kugwiritsa ntchito kwakukulu;

Nthawi yomweyo, kufufuza mozama kumafunikanso kuti kukhathamiritsa kwa magawo a ndondomeko ndi kulamulira khalidwe pakukonzekera.

Komabe, ndi kuyesetsa kosalekeza komanso luso la akatswiri ofufuza asayansi, akukhulupirira kuti titaniyamu zitsulo processing luso adzapitiriza kupeza zotsatira zatsopano ndi kuchita mbali yofunika kwambiri kulimbikitsa chitukuko cha madera osiyanasiyana..