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CNC Turning Service

CNC Turning ndi njira yopangira momwe mipiringidzo ya zinthu imagwiridwa mu chuck ndikuzunguliridwa pomwe chida chodulira chimadyetsedwa pachidutswacho kuti chichotse zinthu kuti apange mawonekedwe omwe akufuna.. Njirayi imagwiritsidwa ntchito popanga mawonekedwe ozungulira kapena a tubular, Kuphatikiza apo, Kutembenuka kwa CNC kumalola kupanga ma geometries ovuta kunja ndi mabowo amkati, kuphatikizapo kukonza ulusi wosiyanasiyana、mahexagoni.

Ndi chiyani

  • Kulondola kwambiri
  • Zochita zokha
  • Kubwerezabwereza
  • Kusinthasintha
Izi CNC Turning Service

CNC Turning Process Overview

Kukonzekera kwa Workpiece

Kukonzekera kwa Workpiece

Kusankha Zinthu: Njirayi imayamba ndikusankha chinthu choyenera cha workpiece, zomwe zingakhale zitsulo, pulasitiki, nkhuni, kapena zipangizo zina.

Clamping: Chogwiritsira ntchito chimayikidwa mu chuck ya CNC lathe. Chuck imagwira chogwirira ntchito motetezeka ndikuchizungulira panthawi yopanga makina.

Kupanga mapulogalamu

Kupanga mapulogalamu

Pulogalamu ya CAD/CAM: Mainjiniya amagwiritsa ntchito Computer-Aided Design (CAD) mapulogalamu kuti apange chitsanzo chatsatanetsatane cha gawo lomwe lipangidwe. Mtunduwu umalowetsedwa ku Computer-Aided Manufacturing (CAM) pulogalamu yopanga malangizo makina.

G kodi: Pulogalamu ya CAM imamasulira kapangidwe ka G-code, chinenero CNC makina kumvetsa. Khodi iyi ili ndi malangizo onse oyendetsera zida, liwiro la spindle, mitengo ya chakudya, ndi magawo ena.

Kupanga Makina

Kupanga Makina

Kusankha Zida: Zida zoyenera zodulira zimasankhidwa ndikuyikidwa mu turret ya CNC lathe. Zida zodziwika bwino zimaphatikizapo zida zotembenuza, mipiringidzo yotopetsa, ndi zida za ulusi.

Chida Calibration: Chida chilichonse chimawunikidwa kuti chiwonetsetse kuti chayikidwa bwino pokhudzana ndi workpiece. Izi zimaphatikizapo kukhazikitsa zida zochotsera zida ndikuwonetsetsa kuti makina olumikizirana akugwirizana bwino.

Machining Process

Machining Process

Kuzungulira kwa Spindle: The CNC lathe's spindle rotates the workpiece at a predetermined speed. Liwiro amasankhidwa malinga ndi zinthu ndi kufunika pamwamba mapeto.

Kusuntha kwa Chida: Kugwira zida zodulira, turret imayenda motsatira nkhwangwa za X ndi Z (ndipo nthawi zina Y axis) kugwirizanitsa zipangizo ndi workpiece yozungulira. Dongosolo la CNC limayendetsa ndendende kayendedwe.

Kuchotsa Zinthu Zofunika: Chida chodulira chimachotsa zinthu kuchokera ku workpiece molamulidwa.

Kuwongolera Kwabwino

Kuwongolera Kwabwino

In-Process Inspection: Pamene makina akupita patsogolo, miyeso imatengedwa kuti zitsimikizire kuti gawolo likukwaniritsa miyeso ndi kulolerana kwake. Izi zitha kuphatikizira kuyeza pamanja kapena makina owerengera okha.

Kuyendera komaliza: Akamaliza makinawo, gawolo limachotsedwa pamakina ndikuyang'aniridwa mozama kuti likhale lolondola, kumaliza pamwamba, ndi zina za khalidwe.

Post Processing

Pambuyo pokonza

Kumaliza ndi kumaliza: Gawo lopangidwa ndi makina nthawi zambiri limakhala ndi njira zowonjezera monga kubweza (kuchotsa mbali zakuthwa), kupukuta, kapena kupaka kuti mukwaniritse zomwe mukufuna.

Msonkhano: Ngati gawolo ndi gawo la msonkhano waukulu, ikhoza kuphatikizidwa ndi magawo ena monga momwe ikufunira.

Zitsulo

Pulasitiki

Zophatikiza

Zophatikiza

Zida Zamatabwa ndi Zamatabwa

  • 1. Aluminiyamu - Zopepuka komanso zosavuta kupanga makina, nthawi zambiri amagwiritsidwa ntchito muzamlengalenga, zamagalimoto, ndi zinthu za ogula.
  • 2. Chitsulo - Mitundu yosiyanasiyana kuphatikiza zitsulo zosapanga dzimbiri, chida chitsulo, ndi carbon steel, amagwiritsidwa ntchito pomanga, kupanga, ndi mafakitale amagalimoto.
  • 3. Titaniyamu - Amphamvu ndi opepuka, yabwino kwazamlengalenga ndi ntchito zamankhwala.
  • 4. Mkuwa - Zabwino pamagetsi ndi kukongoletsa ntchito chifukwa cha madulidwe ake komanso kukongola kwake.
  • 5. Mkuwa - Amagwiritsidwa ntchito chifukwa cha matenthedwe ake abwino komanso magetsi.
  • 6. Bronze - Amadziwika chifukwa chokana kuvala komanso kukana dzimbiri.
  • 7. Magnesium - Wopepuka komanso wamphamvu, amagwiritsidwa ntchito mu zamagetsi ndi zamlengalenga.
  • 8. Tungsten - Zolimba kwambiri komanso zosagwira kutentha, amagwiritsidwa ntchito muzinthu zapadera monga zida.
  • 1. Akriliki (PMMA) - Zowonekera komanso zosavuta kupanga makina, amagwiritsidwa ntchito powonetsera ndi kuyatsa.
  • 2. ABS (Acrylonitrile Butadiene Styrene) - Zokhalitsa komanso zosagwira, amagwiritsidwa ntchito kwambiri popanga ndi kupanga.
  • 3. PC (Polycarbonate) - Zowonekera komanso zosakhudzidwa, amagwiritsidwa ntchito pazida zachitetezo ndi zamagetsi.
  • 4. PEEK (Polyether Ether Ketone) - Kutentha kwambiri komanso kusamva mankhwala, amagwiritsidwa ntchito muzamlengalenga ndi zida zamankhwala.
  • 5. Nayiloni (Polyamide) - Wamphamvu komanso wosinthika, amagwiritsidwa ntchito m'magiya ndi zida zamakina.
  • 6. Zithunzi za PVC (Polyvinyl Chloride) - Zolimba komanso zotsika mtengo, amagwiritsidwa ntchito pomanga ndi zizindikiro.
  • 7. PET (Polyethylene Terephthalate) - Amagwiritsidwa ntchito muzotengera ndi zotengera.
  • 8. Polypropylene (PP) - Wosinthika komanso wosamva mankhwala, amagwiritsidwa ntchito m'mapaketi ndi zida zamankhwala.
  • 1. Carbon Fiber Reinforced Polymers (CFRP) - Kuchuluka kwa mphamvu ndi kulemera, amagwiritsidwa ntchito muzamlengalenga ndi magalimoto.
  • 2. Fiberglass Reinforced Polymers (Mtengo wa FRP) - Amphamvu ndi opepuka, amagwiritsidwa ntchito pomanga ndi magalimoto.
  • 3. Kevlar - Mkulu wamakokedwe mphamvu ndi kudula kukaniza, amagwiritsidwa ntchito mu zida zodzitetezera ndi zida.
  • 1. Alumina - Amagwiritsidwa ntchito pazigawo zamagetsi ndi zida zosavala.
  • 2. Silicon Carbide - Zolimba komanso zosavala, amagwiritsidwa ntchito mu abrasive ntchito.
  • 3. Zirconia - Yamphamvu komanso yogwirizana, amagwiritsidwa ntchito m'mano ndi zamankhwala.
  • 4. Galasi - Zowoneka bwino komanso zowoneka bwino, amagwiritsidwa ntchito mu zigawo za kuwala ndi zinthu zokongoletsera.
  • 1. Mitengo Yolimba - Amagwiritsidwa ntchito mu mipando ndi zinthu zokongoletsera.
  • 2. MDF (Medium Density Fiberboard) - Amagwiritsidwa ntchito mu mipando ndi cabinetry.
  • 3. Plywood - Amagwiritsidwa ntchito pomanga ndi mipando.
Mitundu ya CNC Turning Operations

Mitundu ya CNC Turning Operations

Kutembenuka kwa CNC kumaphatikizapo ntchito zosiyanasiyana zomwe zimachitika pakhotakhota, kuphatikizapo:

  • 1. Kuyang'ana: Kudula malo athyathyathya perpendicular kwa workpiece mozungulira axis podyetsa chida perpendicularly kudutsa gawo..
  • 2. Kutembenuka: Kuchotsa zakuthupi kuchokera kunja kwake kwa workpiece, molingana kapena pakona kuti mupange magawo opindika.
  • 3. Kubowola: Kupanga mabowo mozungulira mbali yozungulira ya gawolo. Malo apamwamba amatha kubowola mumayendedwe osiyanasiyana.
  • 4. Zotopetsa: Enlarging an existing hole by feeding a cutting tool into the hole's inner wall.
  • 5. Ulusi: Kudula ulusi mkati kapena kunja awiri a workpiece.
  • 6. Grooving/Kupatukana: Kupanga zinthu monga O-ring grooves kapena kulekanitsa gawo lomalizidwa ndi katundu pogwiritsa ntchito chida.
  • 7. Knurling: Kupanga mawonekedwe a diamondi pamtunda wakunja mwa kukanikiza zinthu, zomwe zimagwiritsidwa ntchito kwambiri powonjezera zomangira.

Ubwino wa CNC Turning

Kulondola: Kutembenuka kwa CNC kumapereka kulondola kwambiri komanso kubwereza, kuwonetsetsa kuti zinthu zikuyenda bwino m'magawo angapo.

Kuchita bwino: Kuwongolera zokha kumachepetsa nthawi yofunikira pakukhazikitsa ndi kukonza, kuonjezera kupanga bwino.

Mawonekedwe Ovuta: Kutha kupanga ma geometri ovuta komanso zovuta zomwe zingakhale zovuta kapena zosatheka kuzikwaniritsa pamanja.

Kusinthasintha: Yoyenera pazinthu zambiri ndi ntchito, kuchokera ku prototyping mpaka kupanga zochuluka.

Ntchito Yochepa: Amachepetsa kufunika kochitapo kanthu pamanja, kuchepetsa chiopsezo cha zolakwika za anthu ndikuwongolera chitetezo.

Ubwino-wa-CNC-Kutembenuza
Kodi pali kusiyana kotani pakati pa CNC Milling ndi Turning

Kodi pali kusiyana kotani pakati pa CNC Milling ndi Turning?

CNC Milling imadziwika kwambiri pozungulira ndikusuntha chida pamwamba pa workpiece ndipo nthawi zambiri imagwiritsidwa ntchito pokonza lathyathyathya., malo opindika ndi mawonekedwe ovuta a zigawo, monga magiya, nkhungu, zigawo zipolopolo, ndi zina zotero.

Kutembenuka kwa CNC kumazindikirika makamaka pozungulira chogwirira ntchito ndikudula ndi chida pa workpiece ndipo nthawi zambiri amagwiritsidwa ntchito pokonza magawo ooneka ngati cylindrical., monga shafts, mayendedwe, ulusi, ndi zina.

Kutembenuza ndi Kugaya Zofanana

Njira zonse ziwiri, kutembenuka ndi mphero, gwiritsani ntchito subtractive kupanga kuchotsa zinthu zosafunikira, kupanga zinyalala chips. Iwo amasiyana katundu katundu, makina njira, ndi zida koma onse amagwiritsa ntchito luso lapamwamba la CNC. Akatswiri amapanga makinawo pogwiritsa ntchito mapulogalamu a CAD, kuchepetsa kuyang'anira ndi kuchepetsa zolakwika za anthu, zomwe zimawonjezera liwiro ndi kudalirika kwa khalidwe losasinthika.

Kutembenuza ndi mphero ndizoyenera zitsulo monga aluminiyamu, zitsulo, mkuwa, mkuwa, ndi titaniyamu, komanso thermoplastics zosiyanasiyana. Komabe, iwo sali oyenera zipangizo monga mphira ndi silikoni (zofewa kwambiri) kapena ceramic (molimba kwambiri).

Njira zonsezi zimatulutsa kutentha ndipo nthawi zambiri amagwiritsa ntchito madzi odula kuti athetse vutoli.

Momwe Mungasankhire Pakati pa CNC Milling ndi CNC Turning

CNC Milling nthawi zambiri imatengedwa kuti ndiyo njira yabwino kwambiri yopangira magawo okhala ndi mawonekedwe ovuta, pomwe CNC Turning ndi yabwinonso kuti ikhale yosavuta, mawonekedwe ozungulira.

Komabe, Zonse za CNC Milling ndi CNC Turning zitha kugwiritsidwa ntchito motsatizana pamene gawo limafuna mawonekedwe ovuta komanso mawonekedwe a cylindrical.. chifukwa pakhoza kukhala zochitika zomwe njira ziwirizi zimafunikira.

Malangizo Aukadaulo:

If you're unsure about which process to use or need guidance on the most efficient way to manufacture your part, lingalirani za kulemba ntchito akatswiri opanga makina. DEZE ikhoza kukuthandizani kupanga zisankho zodziwika bwino kutengera zomwe mukufuna komanso mawonekedwe a gawo lomwe mukufuna kupanga.

CNC Turning ndi njira yabwino kwambiri komanso yolondola yopangira makina omwe amagwiritsidwa ntchito popanga ma cylindrical and symmetrical part.. Pogwiritsa ntchito kuwongolera zida zamakina, imalola kupanga mawonekedwe ovuta kwambiri olondola komanso obwerezabwereza. Njirayi ndi yofunika kwambiri pakupanga zamakono, kupereka kuthekera kopanga zida zapamwamba zamafakitale osiyanasiyana, kuphatikizapo magalimoto, zamlengalenga, zachipatala, ndi zina.

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Chidziwitso

Mitundu yayikulu yazitsulo zosapanga dzimbiri ndi: chitsulo chosapanga dzimbiri cha austenitic, chitsulo chosapanga dzimbiri cha ferritic, duplex chitsulo chosapanga dzimbiri (duplex nthawi zambiri amatanthauza: austenite-ferrite magawo awiri), martensitic ndi mpweya kuumitsa zitsulo zosapanga dzimbiri.
Material Hardness is one of the key indicators used to evaluate a material's resistance to deformation, kuvala, ndi abrasion. Miyezo yowuma wamba imaphatikizapo Vickers Kuuma (HV), Brinell Kuuma (HB), ndi Rockwell Hardness (Mtengo wa HRC).
Zida zopangira grooving ndizofunikira pakupanga makina, opangidwa kuti azidula grooves, mipata, ndi mbiri muzinthu. Kusankha chida choyenera cha grooving pa ntchito inayake ndikofunikira kuti mukwaniritse kulondola kwambiri, kuchita bwino, ndi pamwamba khalidwe.