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CNC Turning Service

CNC Turning inzira yekugadzira umo mabara emidziyo anobatwa muchuck uye anotenderedzwa ukuwo mudziyo wekucheka uchipihwa kuchidimbu kubvisa zvinhu kugadzira chimiro chaunoda.. Iyi nzira inowanzo shandiswa kugadzira denderedzwa kana tubular maumbirwo, Uyezve, CNC kutendeuka kunobvumira kugadzirwa kweakaoma ekunze geometries uye mukati maburi, kusanganisira kugadzirwa kweshinda dzakasiyana、hexagons.

Chii

  • High nemazvo
  • Automation
  • Kudzokorora
  • Kuchinja-chinja
IYI CNC Turning Service

CNC Turning process Overview

Workpiece Kugadzirira

Workpiece Kugadzirira

Kusarudzwa kwezvinhu: Iyo nzira inotanga nekusarudza chinhu chakakodzera cheiyo workpiece, iyo inogona kuva simbi, plastiki, huni, kana zvimwe zvinhu.

Clamping: Iyo workpiece inosungirirwa muchuck yeCNC lathe. Iyo chuck inobata workpiece yakachengeteka uye inoitenderedza panguva yekugadzira machining.

Programming

Programming

CAD/CAM Software: Mainjiniya anoshandisa Computer-Aided Design (CAD) software yekugadzira yakadzama modhi yechikamu chichagadzirwa. Iyi modhi inozoendeswa kunze kwenyika muComputer-Aided Manufacturing (CAM) software kugadzira iwo machining mirairo.

G-code: Iyo CAM software inoshandura dhizaini kuita G-code, mutauro CNC michina kunzwisisa. Iyi kodhi ine mirairo yese yekufamba kweturusi, kumhanya kwe spindle, feed rates, uye mamwe ma parameters.

Machine Setup

Machine Setup

Tool Selection: Iwo akakodzera ekucheka maturusi anosarudzwa uye akatakurwa mu turret yeCNC lathe. Zvishandiso zvakajairika zvinosanganisira kushandura maturusi, mabhawa anofinha, uye maturusi ekugadzira.

Tool Calibration: Chishandiso chega chega chakayerwa kuti ive nechokwadi chekuti chakamira zvakanaka chinoenderana neworkpiece. Izvi zvinosanganisira kuseta maturusi ekubvisa uye kuve nechokwadi chekuti sisitimu yekurongeka yemuchina yakanyatsoenderana.

Machining Process

Machining Process

Spindle Rotation: The CNC lathe's spindle rotates the workpiece at a predetermined speed. Iyo yekumhanyisa inosarudzwa zvichienderana nechinhu uye chinodiwa chepamusoro kupera.

Tool Movement: Kubata midziyo yekucheka, iyo turret inofamba ichitevedza X uye Z axes (uye dzimwe nguva Y axis) kuti ubatanidze zvishandiso neworkpiece inotenderera. Iyo CNC system inonyatso kudzora mafambiro.

Kubviswa kwezvinhu: Chishandiso chekucheka chinobvisa zvinhu kubva kune workpiece nenzira inodzorwa.

Quality Control

Quality Control

In-Process Kuongorora: Sezvo machina achienderera mberi, zviyero zvinotorwa kuti ive nechokwadi chekuti chikamu chinosangana neakatsanangurwa zviyero uye kushivirira. Izvi zvinogona kusanganisira kuyerwa kwemaoko kana masystem ekuferefeta otomatiki.

Kuongorora Kwekupedzisira: Kana machining apera, chikamu chacho chinobviswa pamushini uye chinoongororwa zvakakwana kuti chidimbu chionekwe, pamusoro pekupedzisira, uye mamwe maitiro ehutano.

Post Processing

Post-Processing

Deburring uye Kupedzisa: Chikamu chakagadzirwa chinowanzoiswa kune mamwe maitiro senge deburring (kubvisa mativi akapinza), kukwenenzvera, kana kupfekedza kuti uwane izvo zvinodiwa zvekupedzisira zvivakwa.

Assembly: Kana chikamu chiri chikamu chegungano guru, inogona kusanganiswa nedzimwe nhengo sezvinodiwa.

Metals

Plastiki

Composites

Composites

Huni uye Huni-Based Materials

  • 1. Aluminium - Huremu uye nyore muchina, kazhinji inoshandiswa mumhepo, motokari, uye zvigadzirwa zvevatengi.
  • 2. Simbi - Mhando dzakasiyana siyana dzinosanganisira simbi isina tsvina, mudziyo simbi, uye carbon steel, inoshandiswa mukugadzira, kugadzira, uye maindasitiri emotokari.
  • 3. Titanium - Yakasimba uye isingaremi, yakanakira aerospace uye zvekurapa zvikumbiro.
  • 4. Brass - Yakanakira magetsi uye ekushongedza maapplication nekuda kwekuita kwayo uye aesthetic kukwezva.
  • 5. Mhangura - Inoshandiswa kune yayo yakanakisa kupisa uye magetsi conductivity.
  • 6. Bronze - Inozivikanwa nekusapfeka kwayo uye kusagadzikana nekuora.
  • 7. Magnesium - Huremu uye hwakasimba, inoshandiswa mune zvemagetsi uye aerospace.
  • 8. Tungsten - Yakanyanya kuoma uye inodzivirira kupisa, inoshandiswa mumashandisirwo akasarudzika senge tooling.
  • 1. Acrylic (PMMA) - Transparent uye nyore muchina, inoshandiswa kuratidza uye mwenje.
  • 2. ABS (Acrylonitrile Butadiene Styrene) - Yakasimba uye isingabatike, inowanzoshandiswa mukugadzira uye prototyping.
  • 3. PC (Polycarbonate) - Transparent and impact-resistant, inoshandiswa mumidziyo yekuchengetedza uye zvemagetsi.
  • 4. PEEK (Polyether Ether Ketone) - High-tembiricha uye makemikari-resistant, inoshandiswa mune aerospace uye mishonga yezvokurapa.
  • 5. Nylon (Polyamide) - Yakasimba uye inochinjika, inoshandiswa mumagiya uye zvikamu zvemakanika.
  • 6. PVC (Polyvinyl Chloride) - Rigid uye inokwanisika, inoshandiswa mukugadzira uye zviratidzo.
  • 7. PET (Polyethylene Terephthalate) - Inoshandiswa mukurongedza uye midziyo.
  • 8. Polypropylene (PP) - Flexible uye makemikari anopikisa, inoshandiswa mukurongedza uye midziyo yekurapa.
  • 1. Carbon Fiber Yakasimbiswa Polymers (CFRP) - High simba-to-uremu reshiyo, inoshandiswa muaerospace uye motokari.
  • 2. Fiberglass Yakasimbiswa Polymers (FRP) - Yakasimba uye isingaremi, inoshandiswa mukugadzira uye motokari.
  • 3. Kevlar - High tensile simba uye kucheka kushorwa, inoshandiswa mumidziyo yekudzivirira uye nhumbi dzokurwa.
  • 1. Alumina - Inoshandiswa muzvikamu zvemagetsi uye zvipfeko zvinodzivirira kupfeka.
  • 2. Silicon Carbide - Zvakaoma uye kusapfeka, inoshandiswa mune abrasive applications.
  • 3. Zirconia - Yakasimba uye biocompatible, inoshandiswa mumishonga yemazino uye yezvokurapa.
  • 4. Girazi - Transparent uye brittle, inoshandiswa mu optical components uye zvinhu zvekushongedza.
  • 1. Matanda Akasimba - Inoshandiswa mufenicha uye zvinhu zvekushongedza.
  • 2. MDF (Medium Density Fiberboard) - Inoshandiswa mufenicha uye cabinetry.
  • 3. Plywood - Inoshandiswa mukuvaka uye fenicha.
Mhando dzeCNC Turning Operations

Mhando dzeCNC Turning Operations

CNC kutendeuka kunosanganisira mabasa akasiyana-siyana anoitwa panzvimbo yekutendeuka, kusanganisira:

  • 1. Kutarisana: Kucheka nzvimbo yakati sandara perpendicular kune iyo workpiece inotenderera axis nekudyisa chishandiso perpendicularly kuyambuka chikamu..
  • 2. Kutendeuka: Kubvisa zvinhu kubva kunze kwedhayamita yeworkpiece, pamwe pakatarisana kana pakona kugadzira zvikamu zvakatepwa.
  • 3. Kuchera: Kugadzira maburi pamwe neakisi inotenderera yechikamu. Nzvimbo dzepamberi dzinogona kudhiza mune dzakasiyana siyana.
  • 4. Boring: Enlarging an existing hole by feeding a cutting tool into the hole's inner wall.
  • 5. Threading: Kucheka tambo mukati kana kunze kwedhayamita yeworkpiece.
  • 6. Grooving/Parting: Kugadzira zvinhu zvakaita seO-ring grooves kana kupatsanura chikamu chakapedzwa kubva muchitoro uchishandisa grooving tool..
  • 7. Knurling: Kugadzira dhaimondi pateni padhayamita rekunze nekudzvanya zvinhu, inowanzoshandiswa pakuwedzera grips.

Zvakanakira zveCNC Turning

Precision: CNC kutendeuka kunopa yakanyanya kurongeka uye kudzokorora, kuve nechokwadi chekuenderana kwemhando yezvikamu zvakawanda.

Kubudirira: Automated control inoderedza nguva inodiwa kuseta uye machining, kuwedzera kubudirira kwekugadzira.

Complex Maumbirwo: Inokwanisa kugadzira ma geometries akaoma uye akaoma kunzwisisa ayo angave akaoma kana kusagoneka kuwana nemaoko.

Kuchinja-chinja: Inokodzera huwandu hwakawanda hwezvinhu uye maapplication, kubva ku prototyping kusvika pakugadzirwa kwakawanda.

Basa Rakaderedzwa: Inoderedza kudiwa kwekupindira kwemaoko, kuderedza njodzi yekukanganisa kwevanhu nekuvandudza kuchengetedzwa.

Zvakanakira-zve-CNC-Kutendeuka
Ndeupi musiyano uripo pakati peCNC Milling uye Turning

Ndeupi musiyano uripo pakati peCNC Milling uye Turning?

CNC Milling inonyanya kuzivikanwa nekutenderera uye kufambisa chishandiso pamusoro peiyo workpiece uye inowanzo shandiswa kugadzirisa flat., nzvimbo dzakakombama uye zvimiro zvakaoma zvezvikamu, semagiya, molds, zvikamu mabhomba, zvichingoenda zvakadaro.

CNC Turning inonyanya kuzivikanwa nekutenderedza workpiece uye kucheka nechishandiso pane workpiece uye inowanzo shandiswa kugadzira cylindrical-shaped zvikamu., semashafts, ma bearings, threads, etc.

Kuchinja uye Kugaya Kufanana

Maitiro ese ari maviri, kutendeuka nekukuya, shandisa subtractive kugadzira kubvisa zvinhu zvisingadiwe, kugadzira tsvina machipisi. Vanosiyana mustock material, nzira dzekugadzira, uye maturusi asi ese ari maviri anoshandisa advanced CNC tekinoroji. Mainjiniya anoronga michina vachishandisa CAD software, kuderedza kutarisa uye kuderedza kukanganisa kwevanhu, iyo inowedzera kukurumidza uye kuvimbika kwehutano hunoenderana.

Kutendeuka nekugaya kwakakodzera simbi dzakaita sealuminium, simbi, ndarira, mhangura, uye titanium, uyewo zvakasiyana-siyana thermoplastics. Zvisinei, hazvina kukodzera zvinhu zvakadai serabha uye silicone (too soft) kana ceramic (zvakanyanya kuoma).

Maitiro ese ari maviri anoburitsa kupisa uye anowanzo shandisa yekucheka fluid kugadzirisa nyaya iyi.

Maitiro ekusarudza pakati peCNC Milling uye CNC Turning

CNC Milling inowanzoonekwa seyakanyanya kukurudzirwa nzira yekugadzira zvikamu zvine maumbirwo akaomarara, nepo CNC Turning yakanakira zvakaenzana kune nyore, round shapes.

Zvakadaro, Ose ari maviri CNC Milling uye CNC Turning anogona kushandiswa zvakatevedzana kana chikamu chichida ese akaomarara maumbirwo uye cylindrical maficha.. nekuti panogona kunge paine mamiriro apo ese ari maviri maitiro ekushanda anodiwa.

Professional Advice:

If you're unsure about which process to use or need guidance on the most efficient way to manufacture your part, funga kuhaya masevhisi ekugadzira michina. DEZE inogona kukubatsira kuita sarudzo dzine ruzivo zvichibva pane zvaunoda chaizvo uye hunhu hwechikamu chaunoda kuburitsa.

CNC Turning inoshanda zvakanyanya uye yakanyatso gadzira machining maitiro anoshandiswa kugadzira cylindrical uye symmetrical zvikamu.. Nekuita otomatiki kutonga kwezvishandiso zvemuchina, inobvumira kugadzirwa kwezvimiro zvakaoma nehupamhi hwepamusoro uye kudzokorora. Iyi nzira yakakosha pakugadzirwa kwemazuva ano, kupa kugona kugadzira zvemhando yepamusoro zvikamu zvemaindasitiri akasiyana, kusanganisira motokari, aerospace, zvokurapa, nezvimwe.

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Knowledges

Ongorora giredhi 2 Titanium: zvivakwa zvaro, applications, uye nhungamiro yemachinda. Dzidza kuti nei iyi titanium yakachena inoshandiswa zvakanyanya muEerospace, zvokurapa, uye maindasitiri emarine nekuda kwekunaka kwecrostion yake yekupesana uye neldallability.
Dife casting rudzi rune hunyanzvi rwekukanda izvo zvinoshandisa zvakanyanyisa kumanikidza simbi yakanyungudutswa mune reusable simbi moli (kufa), Kugonesa kukwira-kumhanya kugadzirwa kweiyo yakaoma, Pfungwa dzechokwadi dzine nzvimbo dzakatsiga. Tsika yekukanda (Kufanana nejecha kana yekudyara) kazhinji inotsamira pakukakavara kana kuderera kudzvinyirira kuzadza kuraswa molds (e.g., jecha, ceramic), ichiita kuti iite zvakanyanya kune yakakura, mitsara yakapfava asi ine zvishoma kugadzirwa uye rougher kupedzisa.
Understanding the melting point of steel is crucial across various industries and applications, as it directly influences material selection, manufacturing processes, safety protocols, and overall structural integrity.