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Sand Casting is a traditional metal casting process that involves creating a mold from compacted sand, then pouring molten metal into the cavity to form a desired shape.
Once the metal solidifies, the sand mold is broken apart to remove the final casting.
DEZE Technology provides a variety of casting services, and users can choose the appropriate casting process according to their needs.
If you don’t know which casting method is more suitable for your product, please contact us and our professional engineers will help you.
А pattern is a replica of the final part, slightly oversized to account for metal shrinkage during cooling.
It is usually made from wood, пластичне, или метал.
The pattern is placed inside a molding box (тиквица), и sand mixed with a binder (like clay or resin) is packed around it.
The mold is made in two halves:
Cores are sand shapes inserted into the mold to form internal cavities in the casting.
Molten metal is prepared in a furnace and poured into the mold through a спруе и runner system.
After pouring, the metal is allowed to cool and solidify inside the mold.
Once the metal has cooled, the sand mold is broken apart to retrieve the solid casting.
Excess material such as sprues, risers, and flash are removed by cutting or grinding.
Sand casting supports a wide range of ferrous and non-ferrous metals. The choice depends on the desired mechanical properties, отпорност на корозију, тежина, и трошак.
These metals contain iron and are commonly used for high-strength and structural applications.
| Материјал | Оцене | Кључна својства | Типичне апликације |
|---|---|---|---|
| Сива лијевана гвожђа | АСТМ А48, EN-GJL-200/300 | Одлична способност ливења, пригушивање вибрација, Снага притиска | Блокови мотора, машинске базе, кућишта |
| дуктилно гвожђе | ASTM A536 (60-40-18), EN-GJS-400 | Жилавост, дуктилност, отпорност на умор | Цранксхафттс, зупчаници, цевне арматуре, тешке машинерије |
| угљенични челик | АИСИ 1020, АИСИ 1045, АИСИ 1060 | Висока чврстоћа, исплативо, weldable | Structural parts, осовине, industrial tools |
| легирани челик | АИСИ 4140, 4340, ASTM A387, EN 34CrNiMo6 | Отпорност на топлоту, Очвршљивост, improved wear resistance | Зупчаници, умире, pressure parts, ваздухопловство |
| нерђајући челик | АИСИ 304, 316, 410, 420, ЦФ8, ЦФ8М | Одлична отпорност на корозију, hygienic, висока чврстоћа | Food-grade equipment, вентили, Делови пумпе, marine use |
These are metals without significant iron content, typically used for corrosion resistance and weight savings.
| Материјал | Оцене | Кључна својства | Типичне апликације |
|---|---|---|---|
| Алуминијумске легуре | А356, A319, 6061, LM6 | Лагана, отпорни на корозију, good conductivity, који се може рециклирати | Аутомотиве, ваздухопловних делова, electrical enclosures |
| Бронза (Cu-Sn) | Ц83600, C93200, Сае 660 | Excellent wear/corrosion resistance | Bushings, зупчаници, поморске компоненте |
| Месинг (Cu-Zn) | Ц36000, Ц37700, CW614N | Добра обрадивост, attractive finish, отпорни на корозију | Plumbing fixtures, decorative hardware |
| Бакар | C11000, C12200 | Outstanding electrical and thermal conductivity | Electrical connectors, терминали, bus bars |
| Zinc Alloys | Zamak 3, Zamak 5, ZA-8 | Ниска тачка топљења, excellent detail and surface finish | Complex small parts, die-cast components |
| Легуре магнезијума | AZ91D, AM60 | Extremely lightweight, висок однос снаге и тежине | Ваздухопловство, electronics housings, automotive panels |
Sand casting’s versatility and low tooling cost make it ideal for a broad spectrum of applications—from heavy industrial components to artistic pieces:
Блокови мотора, главе цилиндара, brake drums, кућишта преноса, suspension knuckles, and railway wheels.
Кућишта пумпи, тела вентила, gearbox casings, compressor shells, and large machine bases.
Pump and compressor internals, refinery equipment housings, piping tees, лакат, и прирубнице.
Propeller hubs, rudder stocks, sea-water valve bodies, deck fittings (cleats, chocks), and anchor components.
Excavator buckets, bulldozer blades, crane sheaves, and structural castings for mining gear.
Turbine casings, steam-generator housings, pump volutes, and hydropower turbine parts.
Tractor housings, plowshares, combine-harvester components, and irrigation pump assemblies.
Statues, relief panels, fountains, ornamental railings, and façade elements.
Делови за ливење аутомобила
Делови за ливење авиона
Прибор опреме за нафту и гас
Делови за ливење војне опреме
304 Stainless Steel Auto Parts
316 Stainless Steel Flanges
Auto parts
Hardware parts
Auto parts
CF8M Stainless Steel Pump parts
2205 Duplex Stainless Steel Machinery parts
Machinery parts
Sand casting is a metal-forming process where a pattern creates a cavity in a sand-binder mixture, into which molten metal is poured.
После учвршћивања, the sand mold is broken away to reveal the finished part.
Nearly any metal can be sand-cast, including ferrous alloys (gray and ductile iron, carbon and alloy steels) and non-ferrous alloys (алуминијум, бронза, месинг, бакар, цинк, и магнезијум).
Typical dimensional tolerances are around ± 0.5 мм пер 100 mm of dimension, with surface finishes of Ra 6–12 µm.
Select sand casting for low-to-medium volumes, large or complex parts, rapid prototyping, or when low tooling cost is a priority—even if final parts require some machining.
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