CNC Machining Titanium Alloy: Tshebetso, Likopo le Liphephetso

12,259 Maikutlo 2024-10-24 13:38:56

Ka tlhahiso ea kajeno, CNC (Taolo ea Linomoro tsa Khomphutha) thekenoloji ea machining e phetha karolo ea bohlokoa ho etsoa ha li-alloys tsa titanium.

Melemo ea CNC machining titanium

• Matla a phahameng - ho - boima ba 'mele:

Li-alloys tsa Titanium li na le matla a phahameng haholo le letsoalo le tlase haholo, ho bolelang hore likarolo tse entsoeng ka li-alloys tsa titanium li ka boloka thepa e ntle ea mochini le tlas'a tlhokahalo ea moralo o bobebe.

• E babatsehang khanyetso ea corrosion:

Li-alloys tsa Titanium li hanyetsana haholo le li-acids tse ngata le alkalis, ho etsa hore li tšoanelehe bakeng sa tikoloho e thata joalo ka libaka tsa ts'ebetso ea leoatle le lik'hemik'hale.

CNC machining titanium alloys

• Biocompatibility:

Li-alloys tsa Titanium li loketse haholo ho sebelisoa ho li-implants tsa motho hobane ha li bake ho lahloa ha 'mele oa motho,' me li lumellana haholo le lisele tsa motho..

• Khanyetso e phahameng ea ho apara:

Li-alloys tsa Titanium li ka fumana sebaka se boreleli haholo ka mor'a ho sebetsa, 'me sebaka sena se na le khanyetso e phahameng haholo ea ho apara, e loketseng dikarolo bakeng sa tshebediso ya nako e telele.

• Litšobotsi tse ntle tsa mochini:

Leha ho le thata ho etsa li-alloys tsa titanium, libopeho tse rarahaneng li ka etsoa ka mokhoa o nepahetseng ka theknoloji ea CNC, ho fihlela litlhoko tse tiileng tsa ho nepahala ha likarolo tsa liindasteri tse kang sefofane.

• E seng - makenete:

Li-alloys tsa Titanium ha li na matla a khoheli, e leng molemo oa bohlokoa bakeng sa lisebelisoa tse ling tsa elektroniki le lits'ebetso tsa bongaka.

• Phahameng - tshebetso mocheso:

Li-alloys tsa Titanium li ka boloka thepa ea tsona ea mochini mochesong o phahameng, e leng ea bohlokoa bakeng sa lits'ebetso tsa mocheso o phahameng joalo ka lienjineri tsa aero.

• Ductility e ntle:

Li-alloys tsa Titanium li na le ductility e ntle 'me li ka etsoa le ho sebetsoa ntle le ho senya botšepehi ba thepa..

• Ho hanana le mokgathala ho phatlalatsa makumane:

Microstructure ea li-alloys tsa titanium e thusa ho hanela ho ata ha mapetsong a mokhathala, ho ntlafatsa ho tšepahala le nako ea bophelo ea likarolo.

• Tikoloho - botsoalle:

CNC machining ea alloys titanium ka fokotsa litšila tse bonahalang, le mekhoa ea morao-rao ea machining e atisa ho sebelisa tikoloho haholoanyane - li-coolants le litlolo tse nang le botsoalle.

Ka tsoelo-pele e tsoelang pele ea theknoloji ea machining, litšenyehelo tsa ho sebetsa le katleho ea li-alloys tsa titanium le tsona li ntse li ntlafala butle-butle, ho eketsa libaka tsa bona tsa kopo.

Mefuta e fapaneng ea Titanium bakeng sa CNC Machining

Boemong ba machining a CNC, limaraka tse fapaneng tsa titanium li fana ka motsoako o ikhethang oa thepa e etsang hore e tšoanelehe bakeng sa lits'ebetso tse fapaneng.

Mona ke kakaretso ea limaraka tse tloaelehileng tsa titanium tse sebelisoang mochining oa CNC le litšobotsi tsa tsona:

• Kereiti 1 Titanium

Kereiti 1 ke e 'ngoe ea tse hloekileng tsa khoebo (CP) limaraka tsa titanium tse nang le tšusumetso e ntle haholo le mamello ea kutu, hammoho le weldability e ntle.

E na le boemo bo holimo ba ductility le sebopeho har'a limaraka tsa CP, ho etsa hore e be e loketseng bakeng sa lits'ebetso moo litšoaneleho tsena li leng bohlokoa.

• Kereiti 2 Titanium

E ts'oanang le Kereiti 1, Kereiti 2 ke sehlopha se seng sa CP se nang le ductility e tlase hanyane empa se ntse se fana ka khanyetso e ntle ea kutu le ho cheseha. Hangata e sebelisoa lits'ebetsong tse akaretsang tsa indasteri moo maemo a itekanetseng a matla le ho hanyetsa ho bola ho hlokahalang.

• Kereiti 5 Titanium (Ti-6Al-4V)

Kereiti 5, hape e tsejoa e le Ti-6Al-4V, ke motsoako o sebelisoang haholo oa alpha-beta titanium ka lebaka la motsoako oa eona oa matla a holimo, khanyetso e ntle ea kutu, le biocompatibility e babatsehang.

E sebelisoa hangata sebakeng sa sefofane, sesoleng, le lits'ebetso tsa bongaka moo thepa ena e leng ea bohlokoa.

• Kereiti 7 Titanium (Ti-6Al)

Kereiti 7 ke alpha-beta titanium alloy e ts'oanang le Kereiti 5 empa e na le aluminium e phahameng, e fanang ka phepelo e ntlafetseng ya ho hema mocheso o phahameng.

Sena se etsa hore e tšoanelehe bakeng sa lits'ebetso tse hlokang botsitso ba sebopeho ka mocheso o phahameng.

• Kereiti 12 Titanium (Ti-3Al-2.5V)

Kereiti 12 ke alpha-beta titanium alloy e matla le ho tiea ho matlafalitsoeng ha ho bapisoa le limaraka tsa CP.

E sebelisoa lits'ebetsong moo ho hlokehang ho leka-lekana pakeng tsa matla le sebopeho, joalo ka indastering ea likoloi.

Lisosa le litharollo tsa CNC machining vibrate

Ha u khetha sehlopha sa titanium bakeng sa mochini oa CNC, ho bohlokoa ho nahana ka litlhoko tse khethehileng tsa kopo, ho kenyeletsa le matla a batloang, khanyetso ea kutu, mocheso o sebetsang, le biocompatibility.

Sehlopha se seng le se seng se fana ka sete e ikhethang ea thepa e tlamehang ho tsamaellana le litlhoko tsa kopo ho netefatsa ts'ebetso e nepahetseng le bophelo bo bolelele ba karolo e felileng..

Mathata a Tloaelehileng ho Titanium Alloy Machining

Mathata a machining a titanium alloy a kenyelletsa haholo-holo:

• Low Thermal Conductivity:

Thermal conductivity ea titanium alloy e tlase haholo, e etsang hore ho be thata hore mocheso o hlahisoang nakong ea ho itšeha o felisoe kapele.

Ka hoo, mocheso o bokella habonolo sebakeng sa ho kopana pakeng tsa sesebelisoa le workpiece, ho etsa hore mocheso wa sesebediswa o be hodimo haholo le ho potlakisa ho roala ha sesebediswa .

• Mosebetsi o Phahameng oa Lik'hemik'hale:

Ka mocheso o phahameng, alloy ea titanium e na le ts'ebetso ea lik'hemik'hale ka oksijene le naetrojene moeeng, ho etsa lera le thatafetseng, e eketsang bothata ba ho sebetsa .

• Mosebetsi - Ho thatafatsa:

Titanium alloy e kanna ea ba le mosebetsi - ho thatafala nakong ea ho itšeha, ke hore, boima ba lintho tse bonahalang bo eketseha ka deformation nakong machining tshebetso.

Sena se hloka ts'ebeliso ea lisebelisoa tse phahameng tsa ts'ebetso le mekhoa e thata ea ho itšeha .

• Fast Tool Wear:

Ka lebaka la litšobotsi tse boletsoeng ka holimo, sesebelisoa o apara ka potlako haholo ka titanium motsoako machining, haholo-holo haufi le ntlha ea ho itšeha le ntlha ea sesebelisoa .

Mathata a Tloaelehileng ho Titanium Alloy Machining

• Ho Lahla Chip e Thata:

The chip ea titanium alloy e na le sebaka se seholo sa ho kopana le sefahleho sa rake sa sesebelisoa 'me se bonolo ho pota-pota sesebelisoa., se sitisang ho seha ho tloaelehileng.

Ho feta moo, tlhokomelo e khethehileng e lokela ho lefshoa ho tlosoa ha chip ho qoba ho ama boleng ba machining .

• Modulus e tlase ea Elastic:

The elastic modulus ea titanium alloy e batla e le tlase, 'me ho bonolo ho hlahisa deformation elastic nakong ea machining.

Haholo-holo ha ho etsoa machining likarolo tse tšesaane - tse nang le marako kapa lesale, deformation ea workpiece e ka etsahala .

• Ho thothomela ka mochini:

The vibrate e hlahisoang nakong ea machining ea titanium alloy ke makhetlo a leshome a tšepe e tloaelehileng, e seng feela e eketsang ho roala ha lisebelisoa empa hape e ka lebisa ho fokotseha ha boleng ba bokaholimo ba mosebetsi .

• Khetho ea Lisebelisoa le Theknoloji ea ho Koaela:

Ho khetha lisebelisoa tse nepahetseng tsa lisebelisoa le mahlale a ho roala ho bohlokoa bakeng sa ho ntlafatsa ts'ebetso ea machining ea titanium alloy le bophelo ba lisebelisoa. .

Ho roala ka vacuum

• Workpiece Clamping le Deformation:

The deformation clamping le stress - induced deformation ea titanium alloy nakong ea machining e kholo, kahoo tlhokomelo e khethehileng e lokela ho lefshoa ho mokhoa oa ho lokisa workpiece ho thibela deformation nakong ea ts'ebetso ea machining .

• Ho Seha Khetho ea Mokelikeli:

Tšebeliso ea mokelikeli o sa lokelang oa ho itšeha e ka lebisa ho ts'ebetsong ea lik'hemik'hale kapa ea ama ts'ebetso ea chip.

Ka hona, ho khetha mokelikeli o loketseng oa ho itšeha hape ke phephetso ho machining a alloy ea titanium .

Ho arabela mathata ana, letoto la mehato e lokelang ho nkoa ha ho etsoa machining titanium alloy, joalo ka ho sebelisa lisebelisoa tse phahameng tsa ho itšeha, optimizing ho itšeha methati, ho sebelisa mekhoa e nepahetseng ea ho pholisa le ho tlotsa, le ho etsa bonnete ba hore clamping e nepahetseng ea workpiece, molemong oa ho ntlafatsa katleho ea mochini le boleng.

Kopo le Liphephetso tsa CNC Machining Titanium

Lisebelisoa tsa Titanium Alloy CNC Machining

Sepakapaka:

Ka lebaka la kutu ea eona - thepa e hanyetsanang le matla a phahameng, titanium alloy e loketse lisebelisoa tsa sefofane, joalo ka li-blade tsa enjine, lisebelisoa tsa ho lisa, lithapo, le mehaho ea ka hare.

Kopo le Liphephetso tsa CNC Machining Titanium

Indasteri ea bongaka:

Titanium alloy e na le inertness ea lik'hemik'hale le biocompatibility mme e ka sebelisoa ho etsa li-implants tsa bongaka le lisebelisoa tsa ho buoa., joalo ka lintho tse susumetsang ho hola ha masapo, lisebelisoa tsa mokokotlo oa mokokotlo, le lipoleiti tsa masapo.

Kaho ea likepe:

Titanium alloy CNC machining le eona e na le ts'ebeliso ea bohlokoa indastering ea likepe, joalo ka li-decks, mahlaahlela, lihoko tsa selemo, lijana tsa khatello, le li-detectors tse tsamaeang ka tlas'a metsi.

Indasteri ea likoloi:

Titanium tšepe, ka lebaka la ho hanyetsa tšusumetso le ho tšoarella, e sebelisoa haholo likoloing tsa lipapali le likoloing tsa mabothobotho, joalo ka liforeimi tsa koloi, li-fasteners, moferefere, lipeipi tsa ho qeta, li-valve tsa enjene, le meroalo - liliba tse jereng.

Tšebeliso ea lisebelisoa tsa alloy ea titanium likoloing

Liindasteri tse ling:

Titanium CNC machining e boetse e sebetsa ho oli le khase, kaho, mabenyane, lipapali, le liindasteri tsa likoloi tsa motlakase.

Mathata ho Titanium Alloy CNC Machining

Leha machining a titanium alloy CNC a na le melemo e mengata, e boetse e tobane le mathata a mang nakong ea ts'ebetso ea mochini:

1. High chemical reactivity le extrusion:

Ha ho etsoa machining titanium alloy, likhase tse ling li ka 'na tsa itšoara ka eona, se bakang mathata a joalo ka bokaholimo ba oxidation le embrittlement.

1. Ho bokella mocheso le matla a ho seha:

Titanium alloy e na le conductivity e tlase ea mocheso, ho etsa hore sesebedisoa se futhumale ka potlako pela sebaka sa ho seha. Sena se tla lebisa ho ho roala lisebelisoa ka potlako 'me se ka ba le phello e mpe boleng ba sebaka sa ho itšeha.

1. Khatello e setseng le khatello ea kelello e thata:

Ka lebaka la sebopeho sa eona sa kristale, titanium alloy e ka baka mathata nakong ea machining, ho eketsa matla a ho rema, ho fokotsa boiketlo ba ho sebetsa, le ho eketsa monyetla oa ho ba le khatello ea maikutlo e setseng.

Ho beha CNC Machining Parameters

• Hlakisa Litlhoko tsa Mochini

Etsa qeto ea thepa ea workpiece, boholo, sebopeho, le litlhoko tse nepahetseng, etc.

• Khetha Lisebelisoa

Khetha mofuta oa sesebelisoa, bophara, bolelele, etc. ho ea ka thepa ea workpiece le litlhoko tsa machining.

• Beha mokhoa oa ho kopanya oa Machining

Etsa qeto ea mokhoa oa ho hokahanya machining tsamaisong ea taolo ea CNC.

• Beha li-Parameters tsa Machining

Beha liparamente tse kang lebelo la ho itšeha, sekhahla sa phepelo, le ho seha botebo ho ea ka workpiece, lisebelisoa, le litlhoko.

• Hlahloba 'me Netefatsa

Sheba ka hloko li-parameter pele u etsa machining. Mochini oa ho etsisa kapa oa ho itšeha o ka sebelisoa ho netefatsa.

• Lekola Ts'ebetso ea Machining

Hlahloba ho apara ha lisebelisoa, matla a ho kgaola, mocheso o sehang, etc. ka nako ea sebele - 'me u fetole li-parameter ha ho hlokahala.

• Boloka Sesebelisoa sa Mochine

Kamehla boloka sesebelisoa sa mochini oa CNC ho netefatsa ho nepahala le ts'ebetso ea sona.

• Tshebetso e bolokehileng

Latela mekhoa ea ts'ebetso ea ts'ireletso.

Setšoantšo sa moralo oa sebopeho sa lisebelisoa tsa mochini oa CNC

Qetello

Bokhoni ba ho CNC - li-alloys tsa mochini oa titanium li ntse li ntlafatsoa khafetsa, ka lebaka la tsoelopele ea mahlale a thepa, boenjiniere ba mechini le theknoloji ea khomphutha.

Ka ho sebelisa mekhoa ea morao-rao ea mochini le maano a ho ntlafatsa, bahlahisi ba khona ho hlahisa likarolo tsa alloy ea titanium ka katleho e phahameng le boleng bo botle.

Ka tsoelopele ea theknoloji, litšenyehelo - katleho le phello ea tikoloho ea CNC - li-alloys tsa machining titanium li lebelletsoe ho ntlafatsoa le ho feta nakong e tlang..