Sand Casting is a traditional metal casting process that involves creating a mold from compacted sand, then pouring molten metal into the cavity to form a desired shape.
Once the metal solidifies, the sand mold is broken apart to remove the final casting.
DEZE Technology provides a variety of casting services, and users can choose the appropriate casting process according to their needs.
If you don’t know which casting method is more suitable for your product, please contact us and our professional engineers will help you.
А pattern is a replica of the final part, slightly oversized to account for metal shrinkage during cooling.
It is usually made from wood, пластикӣ, ё металл.
The pattern is placed inside a molding box (шиша), ва sand mixed with a binder (like clay or resin) is packed around it.
The mold is made in two halves:
Cores are sand shapes inserted into the mold to form internal cavities in the casting.
Molten metal is prepared in a furnace and poured into the mold through a найча ва runner system.
After pouring, the metal is allowed to cool and solidify inside the mold.
Once the metal has cooled, the sand mold is broken apart to retrieve the solid casting.
Excess material such as sprues, risers, and flash are removed by cutting or grinding.
Sand casting supports a wide range of ferrous and non-ferrous metals. The choice depends on the desired mechanical properties, муқовимат ба зангзании, вазн, ва арзиш.
These metals contain iron and are commonly used for high-strength and structural applications.
| Материал | Соҳаҳо | Хусусиятҳои асосӣ | Барномаҳои маъмулӣ |
|---|---|---|---|
| Оҳанини хокистарӣ | Astm a48, EN-GJL-200/300 | Қобилияти аъло, намаки вибратсия, Қувваи фишурда | Блокҳои муҳаррик, пойгоҳҳои мошинҳо, манзил |
| Оҳани сунъӣ | ASTM A536 (60-40-18), EN-GJS-400 | Сахтӣ, тобоварӣ, Муқовимати хастагӣ | Crankshaps, фишангҳо, арматураҳои қубур, техникаи вазнин |
| Пӯлоди карбон | AISI 1020, AISI 1045, AISI 1060 | Қувваи баланд, сарфакорона, weldable | Structural parts, чоҳҳо, industrial tools |
| Пӯлоди хӯлаи | AISI 4140, 4340, ASTM A387, EN 34CrNiMo6 | Муқовимати гармӣ, Мушкилӣ, improved wear resistance | Фишангҳо, мемирад, pressure parts, кайхонй |
| Пулоди Зангнамезадагӣ | AISI 304, 316, 410, 420, Cf8, Cf8m | Муқовимати аъло ба зангзанӣ, hygienic, қувваи баланд | Food-grade equipment, клапанҳо, Қисмҳои насосӣ, marine use |
These are metals without significant iron content, typically used for corrosion resistance and weight savings.
| Материал | Соҳаҳо | Хусусиятҳои асосӣ | Барномаҳои маъмулӣ |
|---|---|---|---|
| Хӯлаҳои алюминий | A356, A319, 6061, LM6 | Вазни сабук, ба зангзанӣ тобовар, good conductivity, такрорнашаванда | Автомобилӣ, қисмҳои аэрокосмосӣ, electrical enclosures |
| Бронза (Cu-Sn) | C83600, C93200, Соус 660 | Excellent wear/corrosion resistance | Bushings, фишангҳо, ҷузъҳои баҳрӣ |
| биринҷӣ (Cu-Zn) | C36000, C37700, CW614N | Қобилияти коркарди хуб, attractive finish, ба зангзанӣ тобовар | Plumbing fixtures, decorative hardware |
| Мис | C11000, C12200 | Outstanding electrical and thermal conductivity | Electrical connectors, терминалҳо, bus bars |
| Zinc Alloys | Zamak 3, Zamak 5, ZA-8 | Нуқтаи обшавии паст, excellent detail and surface finish | Complex small parts, die-cast components |
| Хӯлаҳои магний | AZ91D, AM60 | Extremely lightweight, таносуби баланди кувваю вазн | Аэрокоинот, electronics housings, automotive panels |
Sand casting’s versatility and low tooling cost make it ideal for a broad spectrum of applications—from heavy industrial components to artistic pieces:
Блокҳои муҳаррик, сари силиндрхо, brake drums, корпусҳои интиқол, suspension knuckles, and railway wheels.
Хонаҳои насос, мақомоти клапан, gearbox casings, compressor shells, and large machine bases.
Pump and compressor internals, refinery equipment housings, piping tees, ангуштҳо, ва фланецхо.
Propeller hubs, rudder stocks, sea-water valve bodies, deck fittings (cleats, chocks), and anchor components.
Excavator buckets, bulldozer blades, crane sheaves, and structural castings for mining gear.
Turbine casings, steam-generator housings, pump volutes, and hydropower turbine parts.
Tractor housings, plowshares, combine-harvester components, and irrigation pump assemblies.
Statues, relief panels, fountains, ornamental railings, and façade elements.
Қисмҳои рехтагарии автомобилӣ
Қисмҳои рехтани ҳавопаймо
Таҷҳизоти нафту газ лавозимот
Қисмҳои рехтани техникаи ҳарбӣ
304 Stainless Steel Auto Parts
316 Stainless Steel Flanges
Auto parts
Hardware parts
Auto parts
CF8M Stainless Steel Pump parts
2205 Duplex Stainless Steel Machinery parts
Machinery parts
Sand casting is a metal-forming process where a pattern creates a cavity in a sand-binder mixture, into which molten metal is poured.
Пас аз мустаҳкам шудан, the sand mold is broken away to reveal the finished part.
Nearly any metal can be sand-cast, including ferrous alloys (gray and ductile iron, carbon and alloy steels) and non-ferrous alloys (алюминий, биринҷӣ, биринҷӣ, мис, руҳ, ва магний).
Typical dimensional tolerances are around ± 0.5 мм як 100 mm of dimension, with surface finishes of Ra 6–12 µm.
Select sand casting for low-to-medium volumes, large or complex parts, rapid prototyping, or when low tooling cost is a priority—even if final parts require some machining.
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