1765 Iimbono 2025-03-10 14:21:51
Isishwankathelo sotyalo-mali esichanekileyo
Ukuchaneka kotyalo-mali -na-okwaziwa ngokuba "kukuphoswa kwe-wax-i-wag, emva koko wafudusela ukususa i-wax. I-molten yensimbi igalelwe kwi-cavity eseleyo, Kwaye kanye iyaqina, I-cell ye-cell isusiwe. Isiphumo yinxalenye yendawo esondeleyo ye-Net efuna ukuqhubekeka kweposi. Le nkqubo idume ngokukhethekileyo amandla ayo okuvelisa izinto ezinamajoni antsonkothileyo, ukuqina okuqinisekileyo, kunye nokugqibelela okungaqhelekanga.

Isishwankathelo sotyalo-mali esichanekileyo
8 Izibonelelo zokuchasana notyalo-mali
Ukuchaneka kotyalo-mali Inikezela ngezibonelelo ezininzi ngaphezulu kwezinye iinkqubo zokwenza imveliso. Apha ngezantsi kukho izibonelelo ezisibhozo eziphambili, nganye icacisiwe ngokweenkcukacha.
Ukuchaneka okuphezulu
- Ukuchaneka koMda:
Ukuphoswa kotyalo mali ngokuchanekileyo kunokufezekisa ubuchule obuqinileyo, rhoqo ngaphakathi ± 0.1 mm, ebaluleke kakhulu kwizinto eziphezulu zokusebenza.
- Ukuphindaphinda:
Inkqubo iphinda iphinde iphindwe, Ukuqinisekisa ukuba icandelo ngalinye livele ihlangabezana nenkcazo efunekayo ngaphandle kokwahluka okubalulekileyo.
- Ukuphatha okuntsonkothileyo:
I-geometri ezinzima, kubandakanya iziteshi ezingena ngaphakathi kunye neendonga ezinqabileyo, inokuveliswa ngokuchanekileyo ngaphandle kwesidingo somatshini obanzi.
Umzekelo:
Kwizicelo ze-aerospace, Icandelo kufuneka lihambelane nezinto ngqo zentsebenzo efanelekileyo. Ukuphoswa kwemali echanekileyo kunokuhambisa iinxalenye, Ukuncitshiswa kwesidingo seenkqubo zexabiso leziseko zexabiso.

Ukuchaneka okuphezulu kokuphosa imali
Uluhlu olubanzi lokukhetha izinto
- Ukuguquguquka kwezinto:
Inkqubo inokusetyenziswa ngeentsimbi ezahlukeneyo kunye ne-alloys, kuquka intsimbi engenasici, I-Nickel-esekwe kwi-superalloys esekwe, titanium, Kwaye kwanezinyithi ezixabisekileyo.
- Ukuziqhelanisa:
Izabelo ezahlukeneyo zinokukhethwa ngokubhekisele kwiipropathi ezifunekayo, ukumelana nomhlwa, kunye nozinzo lwe-thermal.
- Intsebenzo ephuculweyo:
Ukukwazi ukusebenzisa izabelo eziphezulu kwinkqubo yokuphosa imali kuqinisekisa ukuba icandelo lokugqibela lihlangabezana neekhrayitheriya zentsebenzo.
Itheyibhile 1: Izabelo eziqhelekileyo ezisetyenzisiweyo kutyalo-mali
Uhlobo lwe-alloy |
Iipropathi eziphambili |
Usetyenziso |
Yenziwe ngentsimbi eshayinayo (304, 316L, I-CF8M) |
Ukumelana nomhlwa okuphezulu, amandla amahle |
I-Aerospace, ezonyango, ukulungiswa kokutya, Iivalvu, iimpompo |
I-nickel superalloys |
Ukusebenza kweqondo lobushushu eliphezulu |
I-Turbine Blades, Iinjini ze-Aerospace |
I-Titanium (I-Ti-6Al-4V) |
Umlinganiselo ophezulu wamandla ukuya kubunzima, ukumelana nomhlwa |
I-Aerospace, iimoto, ezonyango |
Iingxube zeAluminiyam (A356, 6061) |
Ikhaphukhaphu, Ukuqhuba kakuhle kwe-thermal |
Ii-elektroniki zabathengi, iimoto |
Izinyithi ezixabisekileyo |
Ixabiso eliphezulu lobuhle, Ukuziphatha okuhle |
Ubucwebe, izinto zokuhombisa |

I-Stainess Syres Recives
Ukukwazi ukuvelisa i-geometries entsonkothileyo
- Iinkcukacha ezinomdla:
Ukuphoswa kotyalo-mali kunokuvelisa iinxalenye ezinzima, Iimilo ezintsonkothileyo ezinokuba zixabiso kakhulu okanye zingenakwenzeka ukufezekisa ngomatshini oqhelekileyo.
- Iindonga ezincinci kunye neendlela zangaphakathi:
Ivumela ukudalwa kwamacandelo aneendonga ezicekeceke kakhulu kwaye athambekele ngaphakathi, ukusebenza kakuhle kunye nokunciphisa ubunzima.
- Yilo:
Abaqulunqi banenkululeko yokudala amandla amancinci kwaye alungile, Enkosi ngokuguquguqukayo kwinkqubo.
Umzekelo:
Kwishishini leemoto, Izinto ze-injini ezinamajelo ezintsonkothileyo ezintsonkothileyo zinokuveliswa kusetyenziswa i-procial fast, Ukukhokelela kulawulo lwe-thermal kunye nentsebenzo.
Ukugqiba komphezulu
- Ukuqhubekisa okuncinci:
Umphezulu we-as-pumplat yenxalenye yokuphosa imali idla ngokugudileyo, Ukunciphisa okanye ukuphelisa isidingo seenkqubo ezongezelelweyo zokugqiba.
- Umgangatho wobuhle:
Isipili-njengokugqibela sokuphucula omabini kunye nemiba yobuhle, Iyofanele ilungele iimveliso zabathengi kunye nezinto zokuhlola.
- UkuNcitshiswa kwezixhobo zokusebenza:
Umphezulu oshukumayo unciphisa ukungqubana kwamacandelo, ukuphucula ubomi babo.

Ukugqitywa komphezulu obalaseleyo
Ukuncitshiswa kweemfuno zomatshini kunye neendleko eziphantsi
- Imveliso ye-Net-Net:
Ukuphoswa kotyalo-mali kuvelisa iinxalenye ezisondele kakhulu kwimilinganiselo yokugqibela, Ukunciphisa imfuneko yokuba umatshini obanzi.
- Ukugcina iindleko:
Ukuncitshiswa kwexesha lokwakha kunye nenkunkuma yezixhobo eziphumo kwiindleko ezisezantsi zemveliso, ngakumbi iinxalenye ezintsonkothileyo.
- Ukusebenza kakuhle:
Ngokuphelisa okanye ukunciphisa inkqubo ye-yesibini yenqanaba lesibini, Abavelisi banokufezekisa amaxesha aguqukayo ngokukhawuleza kwaye baphucule ukusebenza kwemveliso.

Iindleko ezisezantsi zoTyalo-mali
Uluhlu lwezibonelelo zeendleko:
- Inkunkuma ephantsi
- Imijikelezo emifutshane yokuvelisa
- Iindleko zomsebenzi ezincitshisiweyo
Inkululeko ePhakamileyo yoyilo
- Iimilo ezingaqhelekanga:
Ukuphoswa kotyalo-mali kwenza ukuba imveliso yezinto ezinemilo enokuba nzima, njengamanqanaba e-curpes kunye ne-geometries yangaphakathi.
- Izakhiwo ezifanelekileyo:
Abaqulunqi banokunceda iinxalenye zentsebenzo ngokufaka iimpawu ezifana namacandelo amdaka okanye ukuqiniswa kwangaphakathi, eyayiza kuba ngumngeni kwezinye iinkqubo.
- Ukwenza ngokwezifiso:
Ivumela ukwakhiwa ngokwezifiso kwimveliso encinci ngaphandle kwesidingo sotshintsho lwesixhobo esixabiso.
Ukukhusela okusingqongileyo kunye nokuzinza
- Ukusebenza kakuhle kwamandla:
Ukuphoswa kotyalo-mali yinkqubo esebenza ngokufanelekileyo amandla xa kuthelekiswa nemisebenzi emidlelane.
- Inkunkuma encitshisiweyo:
Imveliso ekufuphi ne-Net-Net ikhokelela kwizinto ezincinci ze-scrap, ukunciphisa inkunkuma ngokubanzi.
- Ukurisayikilisha:
Izixhobo ezisetyenziswa kutyalo-mali lwezoTyalo-mali zinokuphinda ziphinde zisebenze, Ukwenza igalelo kwiindlela zokwenza uzinzo.
- I-carbon ye-carbon esezantsi:
Ngenxa yokusetyenziswa kwempahla esebenzayo kunye nokucuthwa kweposi, Inkqubo inegalelo kwi-carbon ye-carbon esezantsi.
Uluhlu olubanzi lwezicelo
- Ukuphela kokuphela kokuphela:
Inxalenye yokuphoswa kotyalo mali zisetyenziswa kwimizi-mveliso eyahlukeneyo, Ukusuka kwi-Aerospace kunye ne-AutoMotive kwiZonyango kunye noMsebenzi wabathengi.
- Ukusebenza okuphezulu kwizicelo ezibalulekileyo:
Amashishini afuna iindawo eziphezulu, Iipropathi ezigqwesileyo, kunye ne-geometri ezintsonkothileyo, ezinje nge-turbine blade okanye izinto ze-injini, ixhomekeke kwi-Colly Repung.
- Ukwamkelwa komntwana wonke:
Ukuphoswa kotyalo-mali yitekhnoloji yokukhula ekomkhetheli kwehlabathi kwimveliso ephezulu yevolyuyi kwaye ikhethekileyo, Izicelo zexabiso eliphakamileyo.

Ukuchaneka kotyalo-mali olusetyenziselwa i-Auto
Uthelekiso lotyalo-mali oluchanekileyo kunye nezinye iinkqubo
Xa uphononongo ngeendlela zeMveliso, Kubalulekile ukuba uqonde ukuba inyathelo njani i-deftal thayile ichaza ezinye iinkqubo ezinjengesanti, ukuphosa ukufa, kunye ne-cnc yomatshini.
Ipharamitha |
Utyalo-mali lokuCasa |
Die Casting |
Isanti yokuphosa |
Ukuqulunqa |
Ukunyamezelana |
± 0.1 mm |
± 0.25 mm |
± 1.5 mm |
± 0.5 mm |
Umphezulu Gqiba |
© 0.4-3.2 μm |
Ra 1.6-6.3 μm |
Ra 12.5-25 μm |
Ra 3.2-12.5 μm |
Ukwahluka kwezixhobo |
Phezulu (50+ ialloyi) |
Linqunyelwe |
Phakathi |
Phantsi |
Ukuntsonkotha |
Egqwesileyo |
Phakathi |
Phantsi |
Phantsi |
UkuSebenza kweendleko |
Iphezulu kwiibatch ezincinci |
Iphakame kakhulu |
Phantsi |
Phakathi |
Izinto eziphambili zokuThatha:
- Utyalo-mali lokuCasa igqwesa ngokuchanekileyo, Ukusetyenziswa gwenxa, kwaye uyilo oluntsonkothileyo kodwa unendleko zokuqala zokuqala zevolumu enkulu.
- Die Casting I-SUPY Imveliso ePhakamileyo kodwa ingenayitheka koyilo.
- Ukuqulunqa Ibeka igunya ngaphezulu kokuntsonkotha, Ilungele izinto zoxinzelelo oluphezulu.
Ukuqukumbela
Inkqubo yokuPhakanyiswa kweMpahla yinkqubo yokuqulunqa iguquko enikezela izibonelelo ezininzi ezibalulekileyo kwiindlela eziqhelekileyo. Amandla ayo okuvelisa intsingiselo enkulu, Izinto ezikufuphi nezemnatha ezinomgangatho wokugqibela wokugqibela kunye nokuncitshiswa kwempahla yezinto ezincinci kwenza ukuba zibe nokungabinakho ukusebenza kakuhle kunye neenxalenye ezinzima zokwenza. Izibonelelo eziphambili zibandakanya:
Xa kuthelekiswa nezinye iinkqubo ezinjengentlabathi, ukuphosa ukufa, kunye ne-cnc yomatshini, Ukuchaneka kotyalo-mali kume kwindibaniselwano yayo engachazwanga, ukuguquguquka, kunye nokusebenza kakuhle. Njengamashishini aqhubeka nokufuna i-hard, Izinto zokusebenza eziphezulu, Ukuphosa i-Pection Festing ihleli kwindawo yokuqala yetekhnoloji yoMveliso.
Ngokuqesha izibonelelo ezikhethekileyo zale nkqubo, Abavelisi banokufumaneka kungekuphela nje ukusebenza kwemveliso ephezulu yemveliso kodwa kukuphuculwa nokusebenza kwexabiso lendalo kunye nokuzinza kwendalo, Ukwenza ubungakanani botyalo-mali oluchanekileyo bephosa itekhnoloji ephambili ngekamva.
Imibuzo ebuzwa qho (FAQ)
Q1: Yintoni eyenza ukuba kuqinisekiswe i-procering yotyalo-mali?
- Impendulo: Inkqubo iqala ngemodeli ye-wax kwaye isebenzise iqokobhe le-ceramic elithimba ngokuchanekileyo. Ubume obukufuphi bokuphosa imfuno yemfuno yomatshini ongezelelweyo, Ukuqinisekisa ukuchaneka okuphezulu.
Q2: Inokutyala imali yokutyala i-geometries entsonkothileyo?
- Impendulo: Ewe, Esona sibonelelo siphambili sokuphosa imali kukukwazi kwayo ukuvelisa iimilo ezintsonkothileyo, kubandakanya iindonga ezinqabileyo, Iindlela zangaphakathi, kunye neenkcukacha ezineenkcukacha, Kunzima ukufikelela kwezinye iinkqubo.
Q3: Ukuphoswa kotyalo-mali ngokuthelekiswa njani ngokweendleko?
- Impendulo: Nangona ukusetwa kokuqala kokuphosa kotyalo mali kunokuba ngaphezulu, Ukukwazi kwayo ukuvelisa iinxalenye zemozulu ezikufuphi kunye nokulungiswa kweposi ezincinci kunciphisa iindleko ezibonakalayo kunye neendleko zomatshini, ihlala ibangela ukonga iindleko kwixabiso eliphezulu, Izicelo ezintsonkothileyo.
Q4: Zeziphi izixhobo ezinokusetyenziswa ngokuphosa imali?
- Impendulo: Uluhlu olubanzi lwezixhobo zibandakanya izilonda ezahlukeneyo, I-Nickel-esekwe kwi-superalloys esekwe, titanium, aluminiyam, Kwaye kwanokusetyenziswa izinyithi ezixabisekileyo, Ukubonelela ngokuqatha kwizicelo.
Q5: Indlela yobuntu ngokungqongileyo kukuphosa imali?
- Impendulo: Ukuphoswa kotyalo-mali kuthathelwa ingqalelo ngokuyindalo ngenxa yokusetyenziswa kwento nganye, Isizukulwana esiphantsi, kwaye amandla okuphinda enze kwakhona izinto ezisetyenzisiweyo, ngaloo ndlela kuncitshiswa i-carbon ye-carbon.
Shiya iMpendulo