Boring machining is an essential process in manufacturing because it allows for the precise adjustment of the diameter of a hole to meet specific tolerances. It's often used for creating holes that need to be very accurate in size.
Ukudika yinkqubo ebalulekileyo kwimveliso kuba ivumela ukulungiswa okuchanekileyo kobubanzi bomngxuma ukuhlangabezana nokunyamezela okuthile..
Ihlala isetyenziselwa ukudala imingxuma efuna ukuba ichaneke kakhulu ngobukhulu, ezifana nezo zifunyenwe kwiibhloko ze-injini okanye amanye amacandelo oomatshini apho ulungelelwaniso kunye nokufaneleka kubaluleke kakhulu.
Inkqubo ingasetyenziselwa ukugqiba imiphezulu yemingxuma ngaphambili okanye imingxuma egrunjiweyo, ukuqinisekisa ukuba zigudile kwaye zinobubanzi obufanayo.
Inkqubo Machining edinayo
Kukho ezahlukeneyo izixhobo ezikruqulayo, nganye inezicelo ezahlukeneyo kunye neenzuzo. Ziquka iileyile, izingqusho ezikruqulayo, kunye neejig borers.
Ngelixa ezi zixhobo zisebenza ngeendlela ezahlukeneyo, bonke baphumeza imisebenzi emithathu esisiseko efanayo;
Ukuchaneka okuPhezulu:
Boring Machining ivumela machining echanekileyo imingxunya kwizinto ezahlukeneyo.
Ngelixa iinkqubo zokomba eziqhelekileyo zinokufikelela ukuchaneka ukuya kuthi ga 0.02 intshi, imisebenzi ekruqulayo inokufezekisa ukuchaneka ukuya kuthi ga 0.0005 intshi.
Yinto engakholelekiyo leyo 40 amaxesha achaneke ngakumbi kunemisebenzi eqhelekileyo yokomba.
Ngcono Umphezulu Gqiba:
Boring Machining inika ukuphuculwa komphezulu ukugqibezela.
Le nkqubo inokufezekisa ukugqitywa komphezulu ukuya kuthi ga 32 micro intshi (Ra ixabiso), igudile kakhulu kunezinye iindlela ezininzi zoomatshini.
Ukuguquguquka:
Boring Machining ingasetyenziswa kuluhlu olubanzi lwezinto, ukusuka kwiintsimbi eziqhelekileyo njengentsimbi kunye ne-aluminiyam ukuya kwizinto ezithambileyo ezifana nomthi kunye neplastiki.
Ayiphelelanga nje kwimingxuma ejikelezileyo nokuba - kunye nesixhobo esifanelekileyo, ungafumana iindawo zokubeka oomatshini, imijelo, kunye neendlela eziphambili.
Customizable Hole ubukhulu:
Ngokungafaniyo nezinye iinkqubo zomatshini ezixhomekeke kubungakanani besuntswana le-drill esemgangathweni, Boring Machining ivumela ukudala imingxunya ngokwesiko-ubungakanani.
Oku kubalulekile kwizicelo ezifuna iinkcukacha ezizodwa okanye ukuchaneka okuphezulu.
Ulungelelwaniso lomngxuma:
Xa imingxuma emininzi ifuna ukulungelelaniswa ngokuchanekileyo, ekruqulayo kunokunceda ekuqinisekiseni ukuba le mingxuma ibekwe ngokufanelekileyo ngokunxulumene nomnye kunye nazo naziphi na ezinye izinto ezikwi-workpiece.
Ukuguqulwa Kwemingxuma Ekhoyo:
Ukukruqula kuluncedo ngakumbi xa kukho imfuneko yokuguqula imingxunya ekhoyo ukuphucula imilo yayo okanye ukwandisa ubungakanani bayo ngaphandle kokuqala ukusuka ekuqaleni..
Iindleko-Ukusebenza:
Ngezicelo ezithile, ngakumbi xa kufuneka ukuchaneka okuphezulu, ukukruqula kunokungabizi kakhulu kuneendlela ezizezinye ngenxa yokukwazi ukunciphisa inkunkuma kunye namazinga okulahla ngelixa ugcina umgangatho..
Ukudityaniswa nezinye iinkqubo:
Ukudinwa kunokudityaniswa kwi-CNC (Ulawulo lwamanani eKhompyutha) oomatshini, evumela usetyenziso oluzenzekelayo nolusebenzayo lomatshini ecaleni kwezinye iinkqubo ezifana nokugrumba okanye ukugaya.
Ngexesha lenkqubo yokusika, isixhobo sokusika sifumana ukukhuhlana okukhokelela ekugugeni kunye nokukrala ngokuhamba kwexesha. Izixhobo ezonakalisiweyo zikhokelela kwimiba emikhulu kuquka iindawo ezikumgangatho ophantsi kunye nokuncipha kwemveliso.
Ukujongana nale nkxalabo, abaqhubi kufuneka basebenzise iiparamitha ezifanelekileyo zokusika, qinisekisa ukuba oomatshini abadikayo bathanjiswe kakuhle, kunye nokwenza ugcino lomatshini rhoqo.
Ezi nkqubo ziphucula ubomi bezixhobo zokusika kunye nokuphucula umgangatho wamacandelo omatshini.
Iimpazamo zoMatshini zingenzeka ngexesha lemisebenzi edinayo echaphazela umgangatho wamacandelo okugqibela. Izizathu eziqhelekileyo zeempazamo ezikruqulayo ziquka;
Izenzo ezifana nohlengahlengiso lokucwangcisa kunye nokusebenzisa iiparitha ezifanelekileyo zokusika kunye nezixhobo zokusika kunokuthintela iimpazamo eziqhelekileyo zomatshini..
Amalungu adikayo anokufumana imiba yokugqiba umphezulu efana nemigca yokusika kunye nezikali.
Oku kuxhaphake ngakumbi ngemathiriyeli eqina ngakumbi ethanda ukugqiba umphezulu orhabaxa.
Umlinganiselo wesondlo ubalulekile ukuze kuphunyezwe umphezulu ocolekileyo. Ukugqithiswa kwesantya sokutya kunokubangela incoko ebangela umphezulu ombi.
Abanye oonobangela bemiba yokugqitywa komphezulu kukukhutshelwa kakuhle kwetshiphu kunye neradiyasi yokufaka engalunganga.
Ukuntsonkotha okuPhezulu kokuSebenza:
I-machining ekruqulayo ifuna inqanaba elithile lobuchwephesha bobugcisa kunye namava kubasebenzi ukuqinisekisa ukuchaneka kokusetyenzwa kunye nomgangatho wemveliso..
Ubunzima bokusebenza obuphezulu bunokwandisa iindleko zoqeqesho kunye nexesha, enokuthi ichaphazele impumelelo yemveliso.
Ukuguquguquka okulinganiselweyo kokuLungiselela:
Ngenxa yokuxhomekeka kwayo kwiintshukumo ezichanekileyo zoomatshini, machining ekruqulayo inokujongana nemida ekuphatheni iimilo ezintsonkothileyo okanye iimveliso ezifuna utshintsho rhoqo kwi parameters processing.
Oku kusenokufuna isixhobo esongezelelweyo, izixhobo zokubambelela, okanye uhlengahlengiso kwiisethingi zezixhobo, ngok ukwandisa iindleko zemveliso kunye nexesha.
Inkunkuma yezinto eziphathekayo:
Ngexesha lomatshini okruqulayo, imikhosi yokusika inokuvelisa inani elithile lee-chips kunye nenkunkuma yezinto.
Ezi mveliso zenkunkuma azinyusi iindleko zemveliso kuphela kodwa zinokuba nefuthe kokusingqongileyo.
Ngoko ke, ukunciphisa inkunkuma yezinto yingqwalasela ebalulekileyo kwi-machining ekruqulayo.
Ukulungiswa koMsebenzi:
Ekuqaleni, iworkpiece igxininiswe ngokukhuselekileyo kwisixhobo sokusebenza somatshini ukuqinisekisa ukuba akukho ntshukumo okanye ukungcangcazela okwenzekayo ngexesha lenkqubo yomatshini..
Ukukhethwa kwesixhobo:
Isixhobo esifanelekileyo esinesithukuthezi sikhethwe ngokusekelwe kwizinto zokusebenza, umngxuma ububanzi, kunye neemfuno zoomatshini.
Izixhobo ezikruqulayo zidla ngokuba nemiphetho yokusikwa elungelelanisiweyo ukulungiselela ukucwangciswa kobubanzi bomngxunya owahlukileyo..
Isebenza njani iBoring Machining
Ukutya kwesixhobo:
Emva kokuqala isixhobo somatshini, isixhobo esikruqulayo siqala ukujikeleza kwaye ukondla ecaleni kwendlela ebekwe ngaphambili kwindawo yokusebenza.
Izinga lokutya kunye nobunzulu bokusika bunokulungelelaniswa ngokweemfuno zomatshini.
Ukusika kunye nokususwa kweChip:
Ngexesha lenkqubo ekruqulayo, i-cuting edge idibanisa i-workpiece material kwaye isusa izinto ezingaphezulu.
Ngaxeshanye, Iitshiphusi ezenziweyo zisuswa ngokukhawuleza ngenkqubo yokususa itshiphu yesixhobo somatshini ukunqanda ukuphazamisana nenkqubo yomatshini..
Ubungakanani kunye noLawulo oluchanekileyo:
Ngokuhlengahlengisa iiparamitha ezifana nesixhobo sokutya, ukusika ubunzulu, kunye nesantya sokujikeleza, ubungakanani kunye nokumila komngxuma owenziwe ngomatshini kunokulawulwa ngokuchanekileyo.
Ukongeza, izikhokelo ezichanekileyo kunye nenkqubo yokulawula isixhobo somatshini kunceda ukuqinisekisa ukuchaneka komatshini kunye nokuzinza.
Umatshini wokuBora othe tyaba:
Lo matshini wenzelwe ukubhoboza imingxuma ngokuthe tye. Inento yokusonta elungelelaniswe ngokuthe tye, ebamba isixhobo esikruqulayo.
Aba matshini bahlala besetyenziselwa ii-workpieces ezinkulu kwaye balungile kwizicelo ezifuna ukuchaneka okuphezulu.
Umatshini oBoring othe nkqo:
Ngokungafaniyo neqabane layo elithe tye, umatshini wokukruqula nkqo ubhoboza imingxuma ngokuthe nkqo.
I-workpiece idla ngokubekwa kwitafile ejikelezayo, ngesixhobo esikruqulayo sokusika ukusuka phezulu ukuya ezantsi.
Lo matshini ulungele umatshini omkhulu, izixhobo ezinzima.
Umgangatho oBoring Machine:
Umgangatho odikayo umatshini sisixhobo esikhulu esivumela iindawo ezinkulu ukuba zikruqule.
Indawo yokusebenza idla ngokubekwa emgangathweni, ngesixhobo esikruqulayo esisetiwe kwikholamu eshukumayo.
Ixabiseke kakhulu kumashishini anzima afana nokwakhiwa kweenqanawa kunye nokwenza izixhobo ezinkulu.
Jig Boring Machine:
Lo matshini usetyenziselwa imingxuma ekruqulayo ngokuchaneka okuphezulu kunye nokugqiba.
Oomatshini beJig boring baqhele ukusetyenziselwa ukuvelisa iijigs kunye nezixhobo, ukuqinisekisa ulungelelwaniso oluchanekileyo lwemingxuma emininzi.
Umatshini wokuBonga we-CNC:
Aba matshini balawulwa yikhompyuter babonelela ngokuzenzekela, ichanekile, kunye nesantya esiphezulu siyadika.
Ukusetyenziswa kwenkqubo yekhompyuter kuvumela iziphumo ezichanekileyo neziphindaphindwayo, izenza zilungele usetyenziso lwemveliso yobuninzi.
Line Boring Machine:
Oomatshini bokwenza umgca basetyenziselwa ukwandisa umngxuma osele ugrunjiwe okanye ugrunjiwe.
Ngokuqhelekileyo zisetyenziswa kumashishini oomatshini abanzima ukwenza iindawo ezinkulu, ezifana neebhloko zenjini kunye neebhokisi zegiya.
Isixhobo sokusika isicatshulwa esisodwa sisixhobo esinomgca owodwa kuphela osusa izinto eziphathekayo kwi-workpiece.
Kumsebenzi okruqulayo, isixhobo sokusika inqaku elinye ngokuqhelekileyo sixhonywe kwibar ekruqulayo okanye entloko ekruqulayo.
Njengoko i-workpiece ijikeleza, isixhobo sokusika sigqithiselwe emngxunyeni, ukuyandisa ukuya kutsho kububanzi obufunekayo.
Izixhobo zokusika kwiNkqubo yokuBonga
Isixhobo esiphambili esisetyenziselwa imingxuma ekruqulayo yibha ekruqulayo. Ibha ekruqulayo yinde, isixhobo esiqinileyo kunye nesixhobo sokusika esinye.
Ibar ekruqulayo ibotshelelwe kumatshini kwaye emva koko iqhubele phambili kwindawo yokusebenza ejikelezayo ukwandisa umngxuma..
Iintloko ezikruqulayo, ezibamba izixhobo zokusika ezininzi, ingasetyenziselwa imingxunya emikhulu okanye emininzi ekruqulayo kanye.
Ngelixa iileyile kunye noomatshini abadikayo basetyenziselwa ukusika kunye nokubumba izinto zokusebenza, zisetyenziselwa imisebenzi eyahlukeneyo.
Ilathe ngumatshini ojikeleza i-workpiece malunga ne-axis yokujikeleza ukwenza imisebenzi eyahlukeneyo njengokusika., isanti, ukuguqa, ukugrumba, okanye deformation.
Kwelinye icala, umatshini odikayo usebenzela ukwandisa imingxuma ekhoyo kwindawo yokusebenza.
Ngelixa i-lathe inokwenza imisebenzi ekruqulayo, umatshini odikayo uphatha imisebenzi emikhulu kunye nenzima ngakumbi ekruqulayo.
Indlela yokwenza | Injongo yokuqhuba | UkuLungisa Ukuchaneka | Umda wosetyenziso | IiMfuno zeZixhobo |
Kuyadika | Ukwandisa imingxuma ekhoyo kunye nokuphucula ukuchaneka komngxuma | Phezulu | Ilungele ukusetyenzwa kwemingxunya enobubanzi obukhulu, imingxuma enzulu, kunye nemingxuma efuna ukuchaneka okuphezulu | Umatshini odikayo okanye isixhobo esikruqulayo, ifuna ulawulo oluchanekileyo lweeparamitha zokusika |
Ukujika | Ukucubungula iindawo ezijikelezayo ezifana neesilinda zangaphandle, ubuso bokugqibela, kunye nemisonto | Phezulu | Ilungele ukusetyenzwa kohlobo lwe-axis kunye nodidi lwediski | Lathe, ngezixhobo zokusika ezihamba kunye ne-axis ejikelezayo ye-workpiece |
Ukugaya | Ukusetyenzwa kweemilo ezintsonkothileyo ezinjengeendiza, imijelo, kunye nezixhobo | Phezulu | Ilungele ukusetyenzwa kweenqwelomoya ezahlukeneyo, imiphezulu egobileyo, kunye neemilo ezintsonkothileyo | Umatshini wokugaya, ngezixhobo zokusika ezijikelezayo kwaye zihamba ecaleni kwendawo yokusebenza |
Ukugrumba | Ukucubungula imingxuma ejikelezayo | Phantsi ukuya phakathi | Ilungele ukusetyenzwa kancinci- kwimingxuma ephakathi | Umatshini wokugaya okanye isixhobo sokomba, ngezixhobo zokusika ezijikelezayo kunye nokutya ecaleni kwe-axis |
Ukusila | Ukuphucula ukuchaneka komphezulu weworkpiece kunye nokugqiba | Phezulu kakhulu | Ifanelekile ukusetyenzwa kwemigangatho efuna ukuchaneka okuphezulu kunye nokugqiba okuphezulu | Umatshini wokugaya, usebenzisa amavili abrasive for processing |
Nokuba kuqhutywa kusetyenziswa ukuchaneka okanye oomatshini boring boring, inkqubo yomatshini ekruqulayo lilitye lembombo kwimveliso.
Iluncedo ekufezekiseni ukuchaneka kunye nokugqitywa komphezulu okuphezulu kwizinto ezahlukeneyo.
Inkqubo, okubandakanya ukusebenzisa imivalo enesithukuthezi kunye nenkqubo yokusika apho ibha yokubhongisa idityaniswe kwaye ijikeleze, isebenza ngokukodwa ekusulungekiseni imingxuma esele ikhona, ezifana nezo zikwisilinda zeenjini, kwisantya esiphakathi sokusika.
Ngaphandle kwemiceli mngeni izinto ezithile ezinokuvela, inkqubo ekruqulayo, ngokukwazi kwayo ukugcina ukunyamezelana okuqinileyo, iyimfuneko.
Oku kubonakala kumsebenzi wezingqusho ezidikayo ezithe tyaba kunye nabanye oomatshini abakruqulayo, igalelo elibonakalayo kumsebenzi womatshini okruqulayo.
Ingaba kudala umngxuma oyimfama, ukuqinisekisa ukuchaneka kwe-dimensional kwimingxuma enzulu, okanye ukucokisa umngxuma osele ugrunjiwe, inkqubo ingqina ukubaluleka kwayo.
Ukusetyenziswa kwezixhobo ezikruqulayo, nokuba kuku-drill press okanye kwisixhobo sokuxhoma kwitafile ethe tye, ivumela ukudala imingxuma echanekileyo, nokuba ungatshatanga okanye uninzi.
Iinkqubo zokuvelisa ziqinisekisa ukugqitywa kakuhle komphezulu, nokuba i umngxuma tapered, umngxuma oyimfama, okanye naluphi na olunye uhlobo lomngxuma.
Ugxininiso alukho nje kubude bomngxuma kodwa kunye nomgangatho ophezulu kunye nemida yokusika, ukuphucula ukusebenza ngokubanzi kwamacandelo esiwasebenzisa yonke imihla.
Njengoko sizama ukusebenza kakuhle kunye nokuchaneka kwimveliso, indima yenkqubo ekruqulayo ihleli ibalulekile njengakuqala.
Shiya iMpendulo