CNC Machining Titanium Alloy: Inkqubo, Izicelo kunye nemingeni

12,308 Iimbono 2024-10-24 13:38:56

Kwimveliso yanamhlanje, CNC (Ulawulo lwamanani eKhompyutha) itekhnoloji yomatshini idlala indima ebalulekileyo ekwenzeni iialloys zetitanium.

Izinto eziluncedo CNC machining titanium

• Amandla aphezulu - ukuya ku-weight ratio:

Iialloyi ze-Titanium zinamandla aphezulu kakhulu kunye noxinano oluphantsi, okuthetha ukuba iindawo ezenziwe nge-titanium alloys zinokugcina iipropathi ezigqwesileyo zoomatshini naphantsi kwemfuneko yoyilo olukhaphukhaphu.

• Ukumelana nokugqwesa okugqwesileyo:

Iialloyi zeTitanium zixhathisa kakhulu kwiiasidi ezininzi kunye nealkali, ukubenza bafanelekele iimeko ezingqongileyo ezirhabaxa ezifana nolwandle kunye neendawo zokusetyenzwa kweekhemikhali.

CNC machining titanium alloys

• Biocompatibility:

I-Titanium alloys ifaneleke kakhulu ukuba isetyenziswe kwi-implants yabantu ngenxa yokuba ayibangeli ukulahlwa komzimba kwaye iyahambelana kakhulu nezicubu zomntu..

• Ukumelana nokunxiba okuphezulu:

Iialloyi ze-Titanium zinokufumana indawo egudileyo emva komatshini, kwaye lo mphezulu unokumelana nokunxiba okuphezulu kakhulu, elungele iinxalenye zokusetyenziswa kwexesha elide.

• Iimpawu zomatshini ezilungileyo:

Nangona ii-alloys ze-titanium zinzima ukwenza umatshini, iimilo ezintsonkothileyo zinokwenziwa ngokuchanekileyo ngomatshini weCNC, ukuhlangabezana neemfuno ezingqongqo zejometri zokuchaneka kweenxalenye kumashishini afana ne-aerospace.

• Akukho -magnetic:

Iingxube ze-Titanium azikho -magnetic, oluyinzuzo ebalulekileyo kwezinye izixhobo zombane kunye nezicelo zonyango.

• Ukusebenza okuphezulu kweqondo lokushisa:

I-Titanium alloys inokugcina iimpawu zabo zomatshini kumaqondo aphezulu okushisa, eyona nto ibalulekileyo kwizicelo zobushushu obuphezulu njengeenjini zomoya.

• I-ductility elungileyo:

I-Titanium alloys ine-ductility efanelekileyo kwaye inokwakheka kwaye iqhutywe ngaphandle kokonakalisa ingqibelelo yezinto..

• Ukuchasana nokudinwa kwe-crack propagation:

I-microstructure ye-titanium alloys inceda ukuxhathisa ukusasazeka kweentanda zokukhathala, ukuphucula ukuthembeka kunye nokuphila kwamalungu.

• Okusingqongileyo – friendly:

CNC machining of titanium alloys kunokunciphisa inkunkuma yezinto, kunye nobuchule bomatshini bale mihla buthanda ukusebenzisa ngakumbi indalo esingqongileyo - izipholisi ezinobubele kunye nezithambiso.

Ngenkqubela phambili eqhubekayo yobuchwephesha bomatshini, iindleko zomatshini kunye nokusebenza kakuhle kweealloyi ze-titanium nazo ziyaphucuka ngokuthe ngcembe, ukwandisa ngakumbi imimandla yesicelo sabo.

AmaBanga ahlukeneyo e-Titanium kwi-CNC Machining

Kumxholo we-CNC machining, amabanga ahlukeneyo e-titanium abonelela ngendibaniselwano eyodwa yeepropathi ezenza zilungele usetyenziso olwahlukeneyo.

Nantsi isishwankathelo samabanga aqhelekileyo we-titanium asetyenziswa kumatshini we-CNC kunye neempawu zawo:

• IBanga 1 I-Titanium

IBanga 1 yenye yorhwebo olusulungekileyo (CP) amabanga e-titanium anempembelelo egqwesileyo kunye nokunyamezela ukubola, kunye neWeldability elungileyo.

Inelona nqanaba liphezulu le-ductility kunye nokwakheka phakathi kwamabakala e-CP, iyenza ilungele usetyenziso apho ezi mpawu ziyimfuneko.

• IBanga 2 I-Titanium

Iyafana neBanga 1, IBanga 2 lelinye ibakala le-CP elineductility esezantsi kancinane kodwa lisabonelela ngokuxhathisa okuhle kokubola kunye nokuwelda. Ihlala isetyenziselwa ukusetyenziswa kwemizi-mveliso jikelele apho amanqanaba aphakathi kwamandla kunye nokumelana nokubola kuyadingeka.

• IBanga 5 I-Titanium (I-Ti-6Al-4V)

IBanga 5, ikwabizwa ngokuba yiTi-6Al-4V, yeyona alpha-beta titanium alloy esetyenziswa kakhulu ngenxa yendibaniselwano yamandla aphezulu, ukuxhathisa kakuhle kokubola, kunye ne-biocompatibility egqwesileyo.

Isetyenziswa ngokuqhelekileyo kwi-aerospace, emkhosini, kunye nezicelo zonyango apho ezi zakhiwo zibaluleke kakhulu.

• IBanga 7 I-Titanium (ITi-6Al)

IBanga 7 yialpha-beta titanium alloy efana neBanga 5 kodwa ngomxholo ophezulu we-aluminium, ebonelela ngokuphucuka kokuxhathisa kwezilwanyana kumaqondo obushushu aphakamileyo.

Oku kuyenza ilungele izicelo ezifuna uzinzo lwesakhiwo kumaqondo obushushu aphezulu.

• IBanga 12 I-Titanium (I-Ti-3Al-2.5V)

IBanga 12 yialpha-beta titanium alloy enamandla aphuculweyo kunye nokuqina xa kuthelekiswa namabanga eCP.

Isetyenziswe kwizicelo apho ukulingana phakathi kwamandla kunye nokubumba kuyadingeka, njengakushishino lweemoto.

Iimbangela kunye nezisombululo ze-CNC machining vibration

Xa ukhetha ibakala titanium ukwenzela CNC machining, kubalulekile ukuqwalasela iimfuno ezithile zesicelo, kuquka namandla afunekayo, ukumelana nomhlwa, ubushushu bokusebenza, kunye ne-biocompatibility.

Ibakala ngalinye libonelela ngeseti ekhethekileyo yeepropathi ekufuneka zihambelane neemfuno zesicelo ukuze kuqinisekiswe ukusebenza kakuhle kunye nobomi obude benxalenye egqityiweyo..

Ubunzima obuqhelekileyo kwi-Titanium Alloy Machining

Ubunzima kwi-titanium alloy machining ikakhulu ibandakanya:

• Ukuqhuba kweThermal ephantsi:

I-thermal conductivity ye-titanium alloy iphantsi kakhulu, okwenza kube nzima ukuba ukushisa okwenziwa ngexesha lokusika kukhutshwe ngokukhawuleza.

Nje ngeziphumo, ubushushu buqokelela ngokulula kwindawo yoqhagamshelwano phakathi kwesixhobo kunye nesixhobo sokusebenza, kubangela ukuba ubushushu besixhobo buphakame kakhulu kwaye kukhawuleziswe ukunxiba kwesixhobo .

• Umsebenzi oPhezulu weMichiza:

Kubushushu obuphezulu, i-titanium alloy ithanda ukusabela kweekhemikhali kunye neoksijini kunye nenitrogen emoyeni, ukwenza umaleko oqinileyo, okwandisa ubunzima bomatshini .

• Umsebenzi-Ukuqina:

I-Titanium alloy inokuthi ifumane umsebenzi - ukuqina ngexesha lokusika, yiyo i, ubunzima bezinto eziphathekayo buyanda kunye ne-deformation ngexesha lenkqubo yomatshini.

Oku kufuna ukusetyenziswa kwezixhobo zokusebenza eziphezulu kunye neeparitha zokusika ezingqongqo .

• Fast Tool Wear:

Ngenxa yoku ngasentla - iimpawu ezikhankanyiweyo, isixhobo sinxiba ngokukhawuleza kwi-titanium alloy machining, ngakumbi kufutshane nesiphelo sokusika kunye nencam yesixhobo .

Ubunzima obuqhelekileyo kwi-Titanium Alloy Machining

• Ukulahlwa kweChip enzima:

I-chip ye-titanium alloy inendawo enkulu yoqhagamshelwano enobuso behariki yesixhobo kwaye kulula ukuyivuthuza malunga nesixhobo., ethintela ukusika okuqhelekileyo.

Ngaphezu koko, ingqwalasela ekhethekileyo kufuneka ihlawulwe kwi-chip evacuation ukuphepha ukuchaphazela umgangatho womatshini .

• Imodyuli ye-Elastic ephantsi:

I-elastic modulus ye-titanium alloy iphantsi, kwaye kulula ukuvelisa i-elastic deformation ngexesha lomatshini.

Ngokukodwa xa umatshini obhityileyo - owenziwe ngodonga okanye umsesane - iinxalenye ezimile, inguquko yeworkpiece ingenzeka .

• Machining Vibration:

Ukungcangcazela okwenziwa ngexesha lokwenziwa kwe-titanium alloy machining kuphindwe kalishumi kunentsimbi eqhelekileyo, nto leyo enganelisi nje ukunxitywa kwesixhobo kodwa inokukhokelela ekwehleni komgangatho womphezulu wesixhobo sokusebenza .

• Ukukhethwa kweSixhobo kunye neTekhnoloji yoKutyabeka:

Ukukhetha izixhobo ezifanelekileyo zesixhobo kunye nobuchwepheshe bokugquma kubalulekile ekuphuculeni ukusebenza kakuhle komatshini we-titanium alloy kunye nobomi besixhobo. .

Vacuum ukutyabeka

• I-Workpiece Clamping kunye noTshintsho:

I-deformation ye-clamping kunye noxinzelelo-i-induced deformation ye-titanium alloy ngexesha lomatshini inkulu, ngoko ke ingqwalasela ekhethekileyo kufuneka ihlawulwe kwindlela yokulungisa i-workpiece yokuthintela ukuguqulwa ngexesha lenkqubo yomatshini .

• Ukusika uKhetho lwaManzi:

Ukusetyenziswa kolwelo lokusika olungafanelekanga kunokukhokelela ekuphenduleni kweekhemikhali okanye kuchaphazele ukukhutshwa kwetshiphu.

Ngoko ke, Ukukhetha ulwelo olufanelekileyo lokusika lukwangumceli mngeni kwi-titanium alloy machining .

Ukusabela kobu bunzima, uluhlu lwamanyathelo kufuneka athathwe xa machining titanium alloy, njengokusebenzisa izixhobo zokusika eziphezulu zokusebenza, ukulungisa iiparamitha zokusika, ukwamkela iindlela ezifanelekileyo zokupholisa kunye nokuthambisa, kunye nokuqinisekisa ukubamba okuchanekileyo kwesixhobo sokusebenza, ukuze kuphuculwe ukusebenza kakuhle komatshini kunye nomgangatho.

Isicelo kunye nemingeni ye-CNC Machining Titanium

Usetyenziso lweTitanium Alloy CNC Machining

I-Aerospace:

Ngenxa ye-corrosion yayo - iipropati ezixhathisayo kunye namandla aphezulu, i-titanium alloy ifanelekile kwizicelo ze-aerospace, njengeentsimbi ze-injini, izixhobo zokumisa, iishafu, kunye nezakhiwo zangaphakathi.

Isicelo kunye nemingeni ye-CNC Machining Titanium

Ishishini lezonyango:

Ingxubevange ye-Titanium ine-inertness yekhemikhali kunye ne-biocompatibility kwaye ingasetyenziselwa ukwenza implanti zonyango kunye nezixhobo zotyando., ezifana nezivuseleli zokukhula kwamathambo, izixhobo zokudibanisa umqolo, kunye neepleyiti zamathambo.

Ukwakhiwa kweenqanawa:

I-Titanium alloy CNC machining nayo inosetyenziso olubalulekileyo kushishino lwaselwandle, njengeedekhi, amakhamandela, amagwegwe entwasahlobo, iinqanawa zoxinzelelo, kunye nezixhobo zokujonga iinkwili.

Ushishino lweemoto:

Isinyithi se-Titanium, ngenxa yokumelana nempembelelo kunye nokuqina, isetyenziswa kakhulu kwiimoto zemidlalo kunye neemoto zodidi, ezifana nezakhelo zezithuthi, iziqhoboshi, iimufflers, imibhobho yokukhupha, iivalve zenjini, kunye nomthwalo - ukuzala imithombo.

Ukusetyenziswa kwezixhobo ze-titanium alloy kwiimoto

Amanye amashishini:

I-Titanium CNC machining iyasebenza nakwi-oyile kunye negesi, ukwakhiwa, ubucwebe, ezemidlalo, kunye nemizi-mveliso yezithuthi zombane.

Imingeni kwiTitanium Alloy CNC Machining

Nangona i-titanium alloy CNC machining ineenzuzo ezininzi, ikwajongene nemingeni ethile ngexesha lenkqubo yomatshini:

1. I-reactivity ephezulu yeekhemikhali kunye ne-extrusion:

Xa machining titanium alloy, ezinye iigesi zinokusabela ngayo, okukhokelela kwiingxaki ezifana ne-oxidation yomhlaba kunye ne-embrittlement.

1. Ukuqokelela kobushushu kunye namandla okusika:

I-Titanium alloy ine-conductivity ephantsi ye-thermal, kubangela ukuba i-workpiece ishushu ngokukhawuleza kufuphi nendawo yokusika. Oku kuya kukhokelela kwisixhobo esikhawulezayo sokugqoka kwaye kunokuba nefuthe elibi kumgangatho wendawo yokusika.

1. Uxinzelelo olushiyekileyo kunye nokuqina koxinzelelo:

Ngenxa yesakhiwo sayo sekristale, i-titanium alloy inokubangela iingxaki ngexesha lomatshini, ukwandisa amandla okusika, ukunciphisa ukukhululeka komatshini, kunye nokwandisa ithuba loxinzelelo olushiyekileyo.

Ukumisela i-CNC Machining Parameters

• Cacisa IiMfuno zoMatshini

Misela imathiriyeli yomsebenzi, ubukhulu, ukumila, kunye neemfuno ezichanekileyo, njl.

• Khetha izixhobo

Khetha uhlobo lwesixhobo, ububanzi, ubude, njl. ngokwezinto eziphathekayo kunye neemfuno zomatshini.

• Cwangcisa iNkqubo yokuLungelelanisa ooMatshini

Ukumisela inkqubo yokulungelelanisa yomatshini kwinkqubo yokulawula ye-CNC.

• Cwangcisa iiParameters zoMatshini

Seta iiparamitha ezifana nesantya sokusika, izinga lokutya, nobunzulu ngokomsebenzi, izixhobo, kunye neemfuno.

• Hlola kwaye uqinisekise

Jonga ngononophelo iiparameters phambi kokuba machining. Ukulinganisa ukulinganisa okanye ukusika isilingo kungasetyenziselwa ukuqinisekisa.

• Beka iliso kwiNkqubo yokuSebenza

Beka iliso kwisinxibo sesixhobo, amandla okusika, ubushushu bokusika, njl. ngokwenene - ixesha kwaye ulungelelanise iiparamitha xa kuyimfuneko.

• Gcina isixhobo soomatshini

Gcina rhoqo isixhobo somatshini we-CNC ukuqinisekisa ukuchaneka nokusebenza kwayo.

• Ukusebenza okukhuselekileyo

Landela iinkqubo zokusebenza zokhuseleko.

Umzobo weSchematic wesakhiwo sesixhobo somatshini we-CNC

Ukuqukumbela

Ikhono le-CNC - umatshini we-titanium alloys uye waphuculwa ngokuqhubekayo, enkosi kwinkqubela phambili kwizinto zenzululwazi, ubunjineli boomatshini kunye neteknoloji yekhompyutha.

Ngokwamkela ubuchule bomatshini bamva nje kunye nezicwangciso zokuphucula, abavelisi bayakwazi ukuvelisa iinxalenye ze-titanium alloy kunye nokusebenza okuphezulu kunye nomgangatho ongcono.

Ngophuhliso lobuchwepheshe, iindleko - ukusebenza kakuhle kunye nefuthe lokusingqongileyo CNC - machining titanium alloys kulindeleke ukuba kuphuculwe ngakumbi kwixesha elizayo..