CNC Machining Titanium Parts

12,507 Iimbono 2024-10-23 17:09:37

I-Titaniums yintsimbi yenguqu ehlala isetyenziswa kwi-aerospace, ezonyango, kunye namashishini omkhosi. Yomelele okwentsimbi, kodwa 40% lighter.

Titanium is ductile and has a high melting point, iyenza ilungele ukusetyenziswa kobushushu obugqithisileyo.

Izinto ezilungileyo zeCNC Machining Titanium

CNC machining iindawo titanium ichaneke ngakumbi kunezinye iindlela.

Kumatshini weCNC, iinxalenye ze-titanium zenziwe ngokususa izinto ezivela kwibhloko ye-titanium usebenzisa izixhobo zokusika ngesantya esiphezulu.

Oku kuthetha ukuba amalungu angenziwa ukuba anyamezele kakhulu, ebalulekileyo kwizicelo ezininzi.

Iimilo ezintsonkothileyo

CNC machining ingasetyenziselwa ukwenza iimilo ezinzima. Kumatshini weCNC, iindawo ze-titanium zinokudalwa kwiintlobo ezahlukeneyo zeemilo kunye nobukhulu ukuhlangabezana neemfuno ezithile zesicelo ngasinye.

Ukukhawuleza

CNC machining iinxalenye titanium ngokukhawuleza kunezinye iindlela. Kumatshini weCNC, iinxalenye zinokudalwa ngokukhawuleza okukhulu.

Zininzi izinto

CNC machining iinxalenye titanium uguquguquka ngakumbi kunezinye iindlela. Kumatshini weCNC, iinxalenye zinokudalwa ukuhlangabezana neemfuno ezithile zesicelo ngasinye.

Isebenza kakuhle emalini

CNC machining iinxalenye titanium kuneendleko ngakumbi kunezinye iindlela. Kumatshini weCNC, iinxalenye zingenziwa ngokukhawuleza kwaye ngexabiso eliphantsi.

UkuGqiba komphezulu ongcono

Iindawo zoomatshini ze-CNC zinokugqitywa komphezulu ongcono. Kumatshini weCNC, iindawo zinomphezulu ogudileyo kakhulu.

CNC Machining Titanium Parts

Basics Of CNC Machining

Amacandelo kunye noMsebenzi

• 1. CNC Machine Tools: Ezi ziquka oomatshini bokungqusha, lathes, kunye nezinye izixhobo zoomatshini ezixhotyiswe ngabalawuli be-CNC. Izixhobo zoomatshini ngokwazo zenziwe ngamacandelo ahlukeneyo njengesixhobo sokuhambisa i-spindle, isixhobo sokuhambisa feed, ibhedi, ibhentshi yokusebenzela, kunye nezixhobo zentshukumo ezincedisayo.
• 2. UMlawuli we-CNC: Undoqo womatshini we-CNC, uxanduva lokwamkela, ukuqhubekeka, kunye nokwenza imiyalelo. Iquka iyunithi yokufaka, iyunithi yokulungisa, kunye neyunithi yemveliso.
• 3. Izixhobo zoNgeno: Ezi zixhobo zisetyenziselwa ukufaka imiyalelo yomatshini kwisilawuli se-CNC. Ngokwemveli, izixhobo igalelo yayingamakhadi punch okanye iiteyiphu iphepha, kodwa ngoku ziye zavela ukuze zibandakanye ikhibhodi, iidiski, kunye nonxibelelwano lwenethiwekhi.
• 4. Izixhobo zemveliso: Ezi zixhobo zisetyenziselwa ukuvelisa iiparamitha zokusebenza zangaphakathi zomatshini, njengeeparamitha zoqobo kunye neeparamitha zokuxilongwa kwempazamo, ukugcina irekhodi kunye nokusombulula ingxaki.
• 5. Qhuba izixhobo: Ezi ziguqula imiqondiso yemiyalelo eyandisiweyo ibe yintshukumo yomatshini, ukuqhuba izixhobo zomatshini ukubeka i-workbench ngokuchanekileyo okanye ukuhambisa kwi-trajectory emiselweyo.
• 6. Izixhobo zokulinganisa: Ikwabizwa ngokuba ziimpawu zempendulo, ezi zixhobo zifakwe kwi-workbench okanye kwi-screw lead yesixhobo somatshini, ukuguqula eyona ndawo yokufuduswa kwebhentshi yokusebenzela ibe ngumqondiso wombane obuyiselwa kumlawuli we-CNC ukuze kuthelekiswe nexabiso lomyalelo..

Ukucwangcisa kunye nokusebenza

1. Ukucwangcisa: CNC machining ifuna inkqubo, okubandakanya ukuguqula ulwazi lwejometri kunye nethekhnoloji yendawo yokusebenza ibe yinkqubo yomatshini usebenzisa ikhowudi ethile kunye nefomathi.. Le nkqubo ke ngoko igalelo kwisilawuli CNC.

2. Iinkqubo zeCAD/CAM: Iindibano zocweyo ezininzi zisebenzisa iinkqubo zeCAD/CAM zokucwangcisa ngokuzenzekelayo koomatshini beCNC. Ubume bejometri yenxalenye idluliselwa ngokuzenzekelayo ukusuka kwinkqubo yeCAD ukuya kwinkqubo yeCAM, apho oomatshini banokukhetha iindlela ezahlukeneyo zomatshini kwiscreen esibonakalayo.

3. Ukubulawa: Nje ukuba inkqubo ilayishiwe, umlawuli we-CNC utolika kwaye enze imiyalelo, ukulawula ukunyakaza kwezixhobo zoomatshini ukususa izinto eziphathekayo kwi-workpiece.

Oku kulandelayo ngamacandelo aphambili enkqubo ye-CNC:

• Ulungelelaniso: Chaza indawo yesixhobo sokusika ngokumalunga nomsebenzi.
• Izinga lokutya: Imisela isantya apho isixhobo sokusika sihamba kwizinto eziphathekayo.
• Isantya se-spindle: Ichaza isantya sokujikeleza kwesixhobo sokusika.
• Ukutshintsha isixhobo: Ibonisa xa kufuneka kusetyenziswe isixhobo esitsha sokusika.
• Ukupholisa: Ilawula ukufakwa kwesipholisi ngexesha lenkqubo yomatshini.

Iingqwalasela ezingundoqo

• 1. Ukuchaneka nokuchaneka: I-CNC machining iyaziwa ngokuchaneka kwayo okuphezulu kunye nokuchaneka, ukuyenza ilungele izicelo apho kufuneka unyamezelo olungqongqo.
• 2. Ukusebenza kakuhle: Ngeenkqubo ezizenzekelayo kunye nokukwazi ukuqhuba iinkqubo ezininzi ngaxeshanye, Umatshini we-CNC unokwandisa kakhulu ukusebenza kakuhle kwemveliso.
• 3. Ukuguquguquka: Oomatshini be-CNC banokuxhotyiswa ngezixhobo ezahlukeneyo kunye nezixhobo, ukubavumela ukuba benze uluhlu olubanzi lwemisebenzi yomatshini kwizinto ezahlukeneyo.

Iintlobo zeNkqubo yokuVelisa

1. Oomatshini bokugaya be-CNC

Umsebenzi: Isetyenziswa ikakhulu kwimisebenzi yokugaya, ezinje ngeenqwelo moya, imiphezulu egobileyo, kunye nemijelo.

Iintlobo ezincinci:

• ○ oomatshini bokuSila be-CNC nkqo: I-spindle ijoliswe ngokuthe nkqo.
• ○ oomatshini bokuSila beCNC abaHolizonti: I-spindle ijoliswe ngokuthe tye.
• ○ oomatshini bokuSila be-CNC Gantry: Yiba noluhlu olukhulu lokuqhuba kunye nobude, ilungele iindawo ezinkulu nezintsonkothileyo.

2. CNC Lathes

Umsebenzi: Isetyenziselwa ikakhulu ukuguqula imisebenzi, njengokusetyenzwa kweshaft kunye namalungu edisk.

Iintlobo ezincinci:

• ○ I-CNC yokuJika iiLathes: Ngokuchaneka okuphezulu, ukusebenza kakuhle, kunye ne-automation, ilungele imveliso yobuninzi.
• ○ iiLathes ezithe nkqo zeCNC: Ibhentshi yokusebenzela ijonge ngokuthe nkqo.
• ○ CNC iiLathes ezithe tyaba: Ibhentshi yokusebenzela ijolise ngokuthe tye.

3. Oomatshini boKwemba i-CNC

Umsebenzi: Ngokuyintloko isetyenziselwa imisebenzi yokomba, ezifana nokuvelisa ngokusebenzisa imingxunya, imingxunya engaboniyo, kunye nemingxuma enemisonto.

Iintlobo ezincinci:

• ○ oomatshini boKwemba abathe nkqo be-CNC: Ukugrunjwa kwenziwa ngokuthe nkqo.
• ○ Oomatshini boKugrumba be-CNC abaHolizonti: Ukugrunjwa kwenziwa ngokuthe tye.

4. Oomatshini bokuSila be-CNC

Umsebenzi: Ngokuqhelekileyo isetyenziselwa imisebenzi yokugaya, ezinje ngeenqwelo moya, imiphezulu egobileyo, kunye nemisonto.

Iintlobo ezincinci:

• ○ oomatshini bokuSila beCNC kumphezulu: Isetyenziselwa ukucola iindawo ezisicaba.
• ○ oomatshini bokuSila be-CNC baNgaphakathi nabaNgaphandle: Isetyenziselwa ukugaya i-cylindrical surfaces.
• ○ Oomatshini bokuSila beSixhobo se-CNC: Isetyenziselwa izixhobo zokugaya.

5. Oomatshini bokudinwa be-CNC

Umsebenzi: Ngokuyintloko isetyenziselwa imisebenzi ekruqulayo, njengemingxuma yokulungisa, iindawo zokubeka, kunye nemigangatho egobileyo.

Iintlobo ezincinci:

• ○ Oomatshini bokuBora be-CNC nkqo: I-spindle ijoliswe ngokuthe nkqo.
• ○ Oomatshini bokuBora be-CNC abaHolizonti: I-spindle ijoliswe ngokuthe tye.

6. Oomatshini bokuCwangcisa be-CNC

Umsebenzi: Ngokuyintloko isetyenziselwa ukucwangcisa imisebenzi, njengokulungisa imiphezulu ethe tyaba, imiphezulu ethambekileyo, kunye nemijelo.

Iintlobo ezincinci:

• ○ Oomatshini boCwangciso be-CNC nkqo: Ukucwangcisa kwenziwa ngokuthe nkqo.
• ○ oomatshini boCwangciso abathe tye be-CNC: Ukucwangcisa kwenziwa ngokuthe tye.

7. CNC Broaching Machines

Umsebenzi: Ngokuqhelekileyo isetyenziselwa imisebenzi yokucoca, njengokusetyenzwa kweedayamitha zangaphakathi nangaphandle zamalungu amade.

Iintlobo ezincinci:

• ○ Oomatshini be-CNC abaNxibile beBroaching: I-broaching yenziwa ngokuthe nkqo.
• ○ Oomatshini bokuBonisa beCNC abaHolizonti: I-broaching yenziwa ngokuthe tye.

8. Oomatshini abakhethekileyo be-CNC

CNC Laser Cutting Machines: Sebenzisa i-laser beam ephezulu yokunyibilika kunye nokusika izinto. Ifanelekile ukusika izinto ezahlukeneyo, kuquka isinyithi, iiplastiki, kunye nomthi onzima.

Oomatshini bokusika iPlasma yeCNC: Sebenzisa itotshi yeplasma ephezulu yamandla ukusika izinto zokuqhuba.

CNC Ukukhutshwa koMbane Machining (I-EDM): Isebenzisa ukukhutshwa kombane ukusika izinto, ilungele isinyithi esinzima kumatshini njengentsimbi ephezulu yekhabhoni kunye nentsimbi eqinile.

I-CNC Waterjet Cutting Machines: Sebenzisa iijethi zamanzi ezinoxinzelelo oluphezulu (okanye umxube wamanzi kunye ne-abrasives) ukusika izinto, ngakumbi ilungele izinto eziphantsi zokumelana ne-thermal njenge-aluminiyam kunye neeplastiki.

9. Ukuhlelwa Ngokusekwe kwi-Axes

2-Axis CNC oomatshini: Ikakhulu isetyenziselwa imisebenzi yokusika elula.

3-Axis CNC oomatshini: Inokwenza imisebenzi yokusika enzima ngakumbi kwaye isetyenziswa ngokubanzi kwi-machining kunye nokuveliswa kokubumba.

4-I-axis kunye 5-Axis CNC oomatshini: Aba matshini bongeza ii-axes ezijikelezayo kwii-axes ezintathu, yenza ukuba imisebenzi entsonkothileyo ngakumbi yokusetyenzwa, ezifana nokusetyenzwa kwemiphezulu egobileyo entsonkothileyo kunye nepolihedra.

10. UHlelo oluSekwe kuLwakhiwo loMatshini

Oomatshini be-CNC abathe nkqo: Yiba nomqolo ome nkqo, ukubonelela ngokuqina okulungileyo kunye nokuzinza. Ilungele ukusetyenzwa kweendawo ezinkulu nezinzima.

Oomatshini be-CNC abathe tye: Yiba nebhentshi yokusebenza ethe tyaba, enikezela ukusebenza kakuhle kunye noluhlu lokucubungula. Isetyenziswa kakhulu ekwenzeni oomatshini kunye nokungunda.

Gantry-Type CNC oomatshini: Yiba noluhlu olukhulu lokuqhuba kunye nobude, ilungele iindawo ezinkulu nezintsonkothileyo.

Ukuqukumbela

Impumelelo yetekhnoloji entsha yokucubungula i-titanium ayiphuculi kuphela umgangatho kunye nokusebenza kweemveliso ze-titanium, kodwa kuzise namathuba amatsha ophuhliso lwamashishini anxulumeneyo.

Kwibala le-aerospace, Ukuchaneka okuphezulu kunye neendawo ezikhaphukhaphu zetitanium zinceda ukuphucula ukusebenza kunye nokusebenza kakuhle kwamafutha enqwelomoya;

Kwicandelo lezonyango, izixhobo zonyango ze-titanium ezisemgangathweni zinokubonelela ngeziphumo zonyango ezingcono kunye nentuthuzelo kwizigulane.

Nangona kunjalo, kusekho imingeni ethile ekuphuhlisweni kobuchwepheshe bokucwangcisa i-titanium.

Umzekelo, ixabiso lobuchwepheshe obutsha liphezulu, kunye nezinye iindleko kufuneka zincitshiswe ngokwemigaqo yokusetyenziswa komthamo omkhulu;

Ngaxeshanye, uphando olunzulu ngakumbi luyafuneka ukuze kuphuculwe iiparamitha zenkqubo kunye nolawulo lomgangatho kwinkqubo yokucubungula.

Nangona kunjalo, ngeenzame eziqhubekayo kunye nokuveliswa kwabaphandi benzululwazi, Kukholelwa ukuba itekhnoloji ye-titanium yokucwangcisa isinyithi iya kuqhubeka ifumana iziphumo ezitsha kwaye idlale indima ebaluleke kakhulu ekukhuthazeni uphuhliso lwemimandla eyahlukeneyo..